Petroleum Processing and Petrochemicals ›› 2014, Vol. 45 ›› Issue (5): 66-71.

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PREPARATION AND PERFORMANCE OF SULFONATED CHARCOAL-BASED SOLID ACID CATALYST FOR SYNTHESIS OF DIBUTYL SEBACATE

  

  • Received:2013-10-21 Revised:2013-11-26 Online:2014-05-12 Published:2014-04-22

Abstract: A novel charcoal-based sulfonated solid acid was synthesized through carbonation and then sulfonation of the bamboo charcoal using chlorosulfonic acid. The esterification of sebacic acid and n-butyl alcohol was taken as the model reaction to investigate the impact of preparation parameters on the catalyst activity. Fourier transform infrared spectroscopy(FT-IR)、X-ray diffraction(XRD)、scanning electron microscope(SEM)and thermo gravimetric analysis(TGA)were used to characterize the catalyst. The results show that the charcoal-based solid acid catalyst has amorphous carbon structure and the catalyst prepared at the optimal conditions of carbonization at 325 ℃ for 1h and then sulfonation at room temperature for 2 h with acid-bamboo charcoal ratio of 2.5ml/g exhibits a higher catalytic activity. Its acid group can be reached 1.77 mmol/g. The conversion rate of sebacic acid reached 99.14 % at the following conditions: n-butyl alcohol to sebacic acid mole ratio 3.0, the amount of charcoal-based sulfonated solid acid for 2% of sebacic acid, 3 ml n-butyl alcohol, and reaction time 100min. After repeated use 4 times, sebacic acid conversion rate remains above 80%, indicating the good regeneration performance.