石油炼制与化工 ›› 2023, Vol. 54 ›› Issue (2): 1-8.

• 催化剂 •    下一篇

固体超强酸C5/C6异构化催化剂RISO-C的开发及工业应用

刘洪全,于中伟,张秋平,孙义兰,任坚强   

  1. 中石化石油化工科学研究院有限公司
  • 收稿日期:2022-06-08 修回日期:2022-07-11 出版日期:2023-02-12 发布日期:2023-02-24
  • 通讯作者: 于中伟 E-mail:yuzw.ripp@sinopec.com
  • 基金资助:
    中国石化“十条龙”攻关项目

DEVELOPMENT AND COMMERCIAL APPLICATION OF SOLID SUPERACID CATALYST RISO-C FOR C5/C6 ISOMERIZATION

  • Received:2022-06-08 Revised:2022-07-11 Online:2023-02-12 Published:2023-02-24
  • Contact: Yu ZhongWei E-mail:yuzw.ripp@sinopec.com

摘要: 采用水热法合成了细晶粒氢氧化锆,并以其为基元制备了高比表面积Pt/SO42--ZrO2催化剂,通过氧化铝改性进一步提高了Pt/SO42--ZrO2的酸性和热稳定性,开发出高活性、高选择性、高稳定性并具有优异再生性能的固体超强酸C5/C6异构化催化剂RISO-C,并将其应用于国内首套固体超强酸C5/C6异构化工业装置上。工业应用结果表明,以催化重整拔头油为原料,在反应器入口温度为170 ℃、气液分离罐压力为1.5 MPa、原料质量空速为1.26 h-1、氢/油摩尔比为1.95的反应条件下,RISO-C催化剂具有优异的异构化活性和稳定性,C5异构化率高于70%,C6异构化率高于85%,异构化稳定汽油的研究法辛烷值(RON)达到85,应用前景良好。

关键词: 固体超强酸, 催化剂, C5/C6, 异构化, 氧化锆, 氧化铝

Abstract: Ultra fine zirconia was synthesized by hydrothermal synthesis method and used as building blocks for preparing Pt/SO42--ZrO2 catalyst with high specific surface area.The acidity and thermal stability of Pt/SO42--ZrO2 was further enhanced by introducing alumina as modifier. The solid superacid isomerization catalyst RISO-C with high activity, high selectivity, high stability and excellent regeneration performance was developed and applied in the first C5/C6 isomerizaiton plant of solid superacid in China. The results of industrial application showed that using topped oil of reformer as feed, under the reaction conditions of reactor inlet temperature of 170 ℃, gas-liquid separator pressure of 1.5 MPa, mass space velocity of 1.26 h-1 and H2/oil molar ratio of 1.95, RISO-C catalyst had excellent activity and stability. The isomerization rate of C5 was higher than 70%, and the isomerization rate of C6 was higher than 85%,the research octane number of stabilized gasoline reached 85, and its application prospect was good.

Key words: solid superacid, catalyst, C5/C6, isomerization, zirconia, alumina