石油炼制与化工 ›› 2024, Vol. 55 ›› Issue (1): 208-217.

• 特约研究报告 • 上一篇    下一篇

催化裂化再生器二氧化碳原位富集工艺研究

黎春霖1,赵云鹏1,石孝刚1,蓝兴英1,2,高金森1   

  1. 1. 中国石油大学(北京)重质油全国重点实验室
    2. 中国石油大学(北京)碳中和未来技术学院
  • 收稿日期:2023-09-11 修回日期:2023-10-14 出版日期:2024-01-12 发布日期:2024-01-15
  • 通讯作者: 高金森 E-mail:jsgao@cup.edu.cn
  • 基金资助:
    国家自然科学基金重点项目;国家自然科学基金创新研究群体项目

STUDY ON IN-SITU ENRICHMENT PROCESS OF CARBON DIOXIDE IN FLUID CATALYTIC CRACKING REGENERATOR


  • Received:2023-09-11 Revised:2023-10-14 Online:2024-01-12 Published:2024-01-15
  • Contact: Jin-sen Gao E-mail:jsgao@cup.edu.cn

摘要: 催化裂化装置的碳排放占炼油厂全部碳排放的30%~50%,再生烟气作为二氧化碳(CO2)的主要来源,具有烟气流量大、CO2浓度低的特点,导致传统的再生燃烧后捕集工艺操作成本高。为高效低成本捕集CO2,结合再生烟气处理流程特点,提出了再生器CO2原位富集工艺。采用计算流体力学模拟和流程模拟对该工艺的可行性进行了详细分析,并讨论了新工艺对原有设备的潜在影响。研究结果表明,CO2原位富集工艺可以保证再生器内气固两相的正常流化,并将再生烟气中CO2体积分数富集到85%以上,理论干烟气CO2体积分数可达到93%以上。再生烟气组分浓度的改变对后续余热锅炉、烟机、省煤器、脱硫脱硝塔等关键设备影响较小,无需更换现有设备。该研究将为再生烟气CO2富集和捕集提供新的工艺思路。

关键词: 催化裂化, 再生器, 二氧化碳, 原位富集

Abstract: In a typical refinery, nearly 30%-50% of carbon dioxide (CO2) is emitted from the regenerator of fluid catalytic cracking (FCC). As the main source of CO2, The regenerated flue gas has the characteristics of large volume flow rate and low CO2 concentration, this results in high operating cost of the traditional post-combustion carbon capture technology. In order to capture CO2 with high efficiency and low cost, an in-situ enrichment process of CO2 in regenerator was proposed in this work. Computational fluid dynamics and process simulation were used to explore the feasibility of the new process and the potential impact of the new process on the existing equipment. The results showed that the new process could ensure the normal fluidization of gas-solid flow field in the regenerator. The volume fraction of CO2 in flue gas and dry flue gas exceeded 85% and 93%, respectively. The change of component concentration of regenerated flue gas had little influence on the following key equipment, such as waste heat boiler, flue gas turbine, coal economizer, desulfurization and denitrification tower, etc., so there was no need to replace the existing equipment. This work will provide a new process idea for CO2 enrichment and capture of regenerated flue gas.

Key words: fluid catalytic cracking, regenerator, carbon dioxide, in-situ enrichment