石油炼制与化工 ›› 2024, Vol. 55 ›› Issue (9): 8-12.

• 催化剂 • 上一篇    下一篇

固定床渣油加氢工业装置长周期运行催化剂分析

浦宁,任亮,杨清河,王振,户安鹏,代巧玲,贾燕子,胡大为   

  1. 中石化石油化工科学研究院有限公司
  • 收稿日期:2024-02-22 修回日期:2024-05-23 出版日期:2024-09-12 发布日期:2024-08-28
  • 通讯作者: 胡大为 E-mail:daweihu.ripp@sinopec.com

ANALYSIS OF SPENT CATALYST IN INDUSTRIAL FIXED-BED RESID HYDROTREATING UNIT AFTER LONG TERM OPERATION


  • Received:2024-02-22 Revised:2024-05-23 Online:2024-09-12 Published:2024-08-28
  • Contact: Hu Dawei E-mail:daweihu.ripp@sinopec.com

摘要: 采集国内某石化企业渣油加氢装置长周期运行后的催化剂,对其进行分析,包括金属沉积量及金属沉积分布、积炭量、比表面积、孔体积以及形貌等,获得了工业长周期运转后催化剂的关键物化性质。装置中催化剂上Ni和V的沉积量沿物流方向均表现出先增加后降低的趋势,主要沉积在第一~第三反应器脱金属剂上,其中R1-HDM3催化剂具有最高的Ni和V沉积量,分别达到了31.3%和92.2%。Fe和Ca主要沉积在保护剂上。积炭量沿物流方向基本呈逐渐降低的趋势,积炭主要发生在第一反应器催化剂上。Ni元素在催化剂中沉积较均匀,Fe和V元素倾向于沉积在催化剂孔口,S元素的分布与V元素的分布高度相关。渣油加氢剂,特别是脱金属催化剂经过长周期运转后,沉积的金属杂质严重堵塞孔道,从而使得催化剂活性降低。

关键词: 渣油加氢, 催化剂, 金属沉积, 积炭, 元素分布, 孔结构

Abstract: The spent catalyst in a domestic resid hydrotreating unit after long-term operation was collected , and a comprehensive analysis was conducted. The deposition of Ni and V on the catalyst in the unit showed a trend of first increasing and then decreasing along the flow direction, and mainly deposited on the HDM catalyst in the reactors R1-R3. The R1-HDM3 catalyst had the highest Ni and V deposition, reaching 31.3% and 92.2%, respectively. Fe and Ca were mainly deposited on the protective agent. The amount of carbon deposits decreased gradually along the flow direction, and mainly deposited on the R1 catalyst. The deposition of Ni in the catalyst was relatively uniform, Fe and V tended to deposit in the pore, and the distribution of sulfur was highly correlated with that of V.After a long period of operation, the pores of resid hydrotreating catalysts, especially the demetallization catalysts,are seriously blocked by deposited metals, thus reducing their activity.

Key words: resid hydrotreating, catalyst, metal deposition, carbon deposit, element distribution, pore structure