石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (10): 144-151.

• 节能减排 • 上一篇    下一篇

催化裂化装置产品碳足迹评价研究与应用

田涛1,王寿璋2,臧学昊2,王之茵3,简建超2   

  1. 1. 中国石化炼化工程(集团)股份有限公司
    2. 中国石化青岛炼油化工有限责任公司
    3. 中国石化健康安全环保部
  • 收稿日期:2026-03-19 修回日期:2026-06-23 出版日期:2026-10-12 发布日期:2026-09-20
  • 通讯作者: 田涛 E-mail:tiantao.sem@sinopec.com
  • 基金资助:
    基于能量分配的石化产品碳足迹评价技术开发

STUDY AND APPLICATION OF PRODUCT CARBON FOOTPRINT ASSESSMENT FOR FLUID CATALYTIC CRACKING UNIT

  • Received:2026-03-19 Revised:2026-06-23 Online:2026-10-12 Published:2026-09-20

摘要: 催化裂化装置的能量利用状况是影响碳排放的重要因素,按照产品物料在生产加工过程中的能量演化进行碳足迹评价具有重要的科学价值。再生器烧焦是催化裂化装置中最大的碳排放源,依据其能量去向(烟气带走热量、催化剂携带热量和产蒸汽热量)进行碳排放分配,同时结合催化剂由再生器向反应器的供热机理,分配反应器的碳排放。针对反应和分馏过程,依据物料增加焓值并结合上游原料碳足迹,计算该过程碳足迹。结果表明:催化裂化装置主产品的碳足迹排放合计为20233.1kg/h,蒸汽、热输出等碳足迹排放合计为59544.2kg/h;对于不同主产品而言,柴油碳足迹最低(13.10kg/t),液化气碳足迹最高(63.69kg/t),液化气和汽油的碳排放相近,因为两者经历的加工环节相同。

关键词: 催化裂化, 碳足迹, 反应-再生系统, 主分馏塔, 吸收稳定系统, 排放源清单

Abstract: The energy utilization status in fluid catalytic cracking (FCC) unit is a crucial factor affecting carbon emissions. Evaluating carbon footprint based on the energy evolution of product materials holds significant scientific value. The coke-burning in the regenerator represents the largest and most concentrated carbon emissions source. Carbon emissions can be allocated based on their energy destinations (the heat carried by flue gas, by catalysts, and steam production). Additionally, considering the heat supply mechanism of catalysts from the regenerator to the reactor, carbon emissions from the reactor are also determined. For the reaction and fractionation processes, carbon footprint could be calculated based on the enthalpy increment of materials and combined with the carbon footprint of raw materials from upstream. It is indicate that the total carbon footprint emissions from the main products of FCC operations amount to 20233.1 kg/h, while steam and heat output amount to 59544.2 kg/h. Among different main products, diesel has the lowest carbon footprint at 13.10 kg/t, while liquefied petroleum gas (LPG) has the highest carbon footprint at 63.69 kg/t. LPG and gasoline have the similar carbon footprints due to their identical processing stages.

Key words: catalytic cracking, carbon footprint, reactor-regenerator system, main fractionator, absorption-stabilization system, emission source inventory