石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (11): 9-15.

• 加工工艺 • 上一篇    下一篇

多产低碳烯烃和船用燃料油组分、兼产汽油的催化裂化技术工业应用

张成宝   

  1. 中国石化青岛石油化工有限责任公司
  • 收稿日期:2026-05-07 修回日期:2026-07-23 出版日期:2026-11-12 发布日期:2026-10-19
  • 通讯作者: 张成宝 E-mail:zcbao.qdsh@sinopec.com

COMMERCIAL APPLICATION  OF CATALYTIC CRACKING TECHNOLOGY FOR PRODUCTION OF  LIGHT OLEFINS, MARINE FUEL OIL AND GASOLINE

  • Received:2026-05-07 Revised:2026-07-23 Online:2026-11-12 Published:2026-10-19

摘要: 在低硫船用燃料油、汽柴油和化工产品市场需求量呈波动态势的背景下,针对炼化企业产品难以快速匹配市场需求波动的问题,基于多产丙烯和丁烯、兼产汽油和燃料油组分的催化裂化(MFP)技术的内涵和理念,对中国石化青岛石油化工有限责任公司1.40 Mt/a催化裂化装置的操作参数、催化剂耦合工艺进行调整,使催化裂化装置目标产品在船用燃料油组分、低碳烯烃和汽油之间灵活切换。工业应用结果表明:相比于空白标定,选用船用燃料油组分和低碳烯烃生产方案时,干气产率从2.83%上升至3.38%;液化气产率从21.00%增加至26.13%,增幅为24.43%,其中丙烯产率从6.16%增至9.30%,增幅为50.97%,异丁烯产率从1.45%增加至3.63%,增幅为150.34%;燃料油组分产率从21.69%增加至29.54%,实现油浆不外甩出装置;焦炭产率则从8.41%降至7.15%,降幅为14.98%。2021—2023年该催化裂化装置生产方案灵活调整,使全厂目标产品高度快速匹配市场需求,经济效益明显提升,从2019年的15.85元/t分别提高到2021年的279.49元/t、2022年的219.09元/t和2023年的133.59元/t。

关键词: 低硫船用燃料油, 汽柴油, 低碳烯烃, 燃料油组分, 灵活调整

Abstract: Under the backdrop of fluctuating market demand for low-sulfur marine fuel oil, gasoline, diesel, and petrochemical products, this study addresses the challenge of aligning production output with dynamic market shifts. Leveraging the core principles of the MFP technology, operational parameters and catalyst coupling strategies were systematically optimized in a 1.40 Mt/a heavy oil fluid catalytic cracking unit, enabling flexible product slate adjustment among marine fuel oil blending components, light olefins, and gasoline.Industrial results under the fuel oil blending mode, compared to the baseline case, demonstrate the following key performance indicators:Dry gas yield increased marginally from 2.83% to 3.38%;Total liquefied petroleum gas (LPG) yield rose from 21.00% to 26.13%, representing a 24.43% increase;Propylene yield increased from 6.16% to 9.30%, a 50.97% improvement;Isobutylene yield rose from 1.45% to 3.63%, a 150.34% enhancement;Fuel oil component yield increased from 21.69% to 29.54%, with no external discharge of oil slurry;Coke yield decreased from 8.41% to 7.15%, a 14.98% reduction, serving as one of the key pathways for the refining industry to achieve green and low-carbon transformation.From 2021 to 2023, the adaptive production strategy enabled by MFP technology significantly enhanced the plants responsiveness to market dynamics. The refining profit per ton of oil processed improved markedly—from 15.85 Yuan/t in 2019 to 279.49 Yuan/t in 2021, 219.09 Yuan/t in 2022, and 133.59 Yuan/t in 2023.

Key words: low-sulfur marine fuel oil, gasoline and diesel, light olefins, fuel oil components, flexible adjustment