石油炼制与化工

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以加氢抽余油为原料生产工业级正己烷过程节能模拟研究

金学坤1,马凤云1,刘景梅1,冉文斌2   

  1. 1. 新疆大学石油天然气教育部重点实验室
    2. 新疆康佳投资(集团)有限责任公司
  • 收稿日期:2010-10-26 修回日期:2011-01-30 出版日期:2011-06-12 发布日期:2011-06-12
  • 通讯作者: 马凤云

SIMULATION STUDY OF ENERGY-SAVING IN THE PROCESS OF SEPARATING INDUSTRIAL n-HEXANE FROM HYDROGENATED RAFFINATE OIL

Jin Xue-KUN,MA Feng-yun   

  • Received:2010-10-26 Revised:2011-01-30 Online:2011-06-12 Published:2011-06-12
  • Contact: MA Feng-yun

摘要: 利用Aspen Plus流程模拟软件,选取BK10计算方法,对以加氢抽余油为原料生产工业级正己烷双塔精馏过程进行模拟。模拟结果表明,在装置满负荷开车情况下,相对于实际生产过程中的塔参数和产品质量,模拟值的相对误差小于5%,验证了模拟计算所涉及的诸如等板高度、全塔效率等参数以及模型的选取均为合理。通过分析两塔操作压力、回流温度、进料位置和进料状况对系统能耗的影响,获得最优工艺条件,提出对装置的改造措施。根据系统特点,提出双效逆流精馏及热集成节能方案,水力学核算结果表明,该节能方案在技术上可行;工艺模拟结果表明,节省操作费用300.9万元/a,下降幅度为53.1%。

关键词: 加氢抽余油, 正己烷, 双效精馏, 节能, 模拟

Abstract: The rectification process with double tower for separating industrial grade n-hexane from hydrogenated raffinate oil was simulated by selecting BK10 model in Aspen Plus software. Firstly, the production process under full load was simulated, and the results are compared with the practical operation data. The relative errors of these two were less than 5%, which verified the parameters selected were reasonable, such as HETP, the column efficiency and model. Secondly, the optimized process conditions were obtained by analyzing the effect of operation pressure, reflux temperature, feed position and the heat conditions of feed on the process energy consumption, and then countermeasures for revamping were proposed. Finally, according to the characteristics of the system, an energy-saving program with backward-feed double-effect distillation and heat-integration was proposed. The hydraulic calculation results confirmed the technical feasibility of this program, and the process simulation results show that adopting this proposal, a 53.1% reduction in operation cost might be obtained, i.e. a cost saving of 3.009 Million RMB annually.

Key words: Hydrogenation raffinate oil, N-hexane, Double-effect distillation, Energy-saving, Simulation