石油炼制与化工

• 油品与添加剂 • 上一篇    下一篇

定量二氧化碳法合成磺酸盐清净剂的工艺研究

王永垒1,吾满江·艾力2,蔡国星2,张乐涛1   

  1. 1. 中国科学院新疆理化技术研究所;中国科学院研究生院
    2. 中国科学院新疆理化技术研究所
  • 收稿日期:2010-07-19 修回日期:2010-11-23 出版日期:2011-04-12 发布日期:2011-04-12
  • 通讯作者: 王永垒

SYNTHESIS OF SULPHONATE DETERGENTS USING QUANTITATIVE CARBON DIOXIDE METHOD

  • Received:2010-07-19 Revised:2010-11-23 Online:2011-04-12 Published:2011-04-12

摘要: 为了提高磺酸盐清净剂传统合成工艺的稳定性和减少二氧化碳的浪费,探索使用新工艺定量二氧化碳法合成烷基苯磺酸钙盐和烷基苯磺酸镁盐清净剂。结果表明:该工艺不适合用于合成烷基苯磺酸钙盐清净剂,但可用于合成烷基苯磺酸镁盐清净剂,在烷基苯磺酸用量3.5 g、二甲苯用量50 mL、活性-60氧化镁用量2.5 g、甲醇用量3 mL、氨水用量1.5 mL、二氧化碳压力3 MPa、过碱化时间1 h的条件下,可以获得碱值为283 mgKOH/g的中碱值烷基苯磺酸镁盐清净剂产品。保持其它反应条件不变,继续增加活性-60氧化镁用量至3.5 g时,可以获得碱值为339 mgKOH/g的高碱值烷基苯磺酸镁产品。红外谱图结果表明,磺酸镁清净剂产品含有无定形碳酸镁。

关键词: 润滑油清净剂, 磺酸钙, 磺酸镁, 定量二氧化碳

Abstract: In order to improve the reproducibility of using conventional process to synthesize sulphonate detergents and to reduce the consumption of carbon dioxide during synthesis, a new quantitative carbon dioxide method was introduced to synthesize calcium sulphonate detergent and magnesium sulphonate detergent in laboratory. Experimental results showed the new method was not suitable for the synthesis of calcium sulphonate, but it was feasible to synthesize magnesium sulphonate. Under the conditions of an alkyl benzene sulphonate amount of 3.5 g, a xylene amount of 50 mL, a methanol amount of 3 mL, an ammonia solution amount of 1.5 mL, a carbon dioxide partial pressure of 3 MPa and a carbonation reaction time of 1 h, when the amount of active-60 magnesium oxide was 2.5 g and 3.5 g, medium alkaline magnesium sulphonate detergent with total base number (TBN) of 283 mgKOH/g and high alkaline magnesium sulphonate detergent with TBN of 339 mgKOH/g was obtained, respectively. Some amorphous magnesium carbonate existed in the detergent product as shown by FT-IR analysis.

Key words: lubricant detergent, calcium sulphonate, magnesium sulphonate, quantitative carbon dioxide