石油炼制与化工

• 控制与优化 • 上一篇    下一篇

轻汽油醚化催化蒸馏过程模拟研究

袁清,毛俊义,黄涛,张占柱   

  1. 石油化工科学研究院工程研究中心
  • 收稿日期:2010-12-28 修回日期:2011-02-16 出版日期:2011-07-12 发布日期:2011-07-12
  • 通讯作者: 袁清

SIMULATION OF LIGHT GASOLINE ETHERIFICATION BY CATALYTIC DISTILLATION

  • Received:2010-12-28 Revised:2011-02-16 Online:2011-07-12 Published:2011-07-12

摘要: 利用Aspen Plus化工流程模拟软件,对轻汽油预醚化-催化蒸馏组合工艺过程进行模拟和研究。针对固定床反应器和催化蒸馏塔内C5活性烯烃与甲醇醚化生成甲基叔戊基醚(TAME)反应分别采用均相和非均相反应动力学模型;催化蒸馏塔采用平衡级RedFrac模型和基于速率精馏的非平衡级RateFrac模型。对模型验证结果表明,所建立的轻汽油预醚化-催化蒸馏组合工艺模型具有较高的准确性和适用性。利用该模型对轻汽油醚化合成TAME过程进行分析,分别考察空速、反应温度、补加甲醇、进料位置以及反应段催化剂包性质等对C5活性烯烃转化率的影响,得到轻汽油预醚化-催化蒸馏组合工艺优化的操作条件为空速2~3 h-1,反应温度70 ℃等,为轻汽油醚化过程操作和优化以及工艺设计提供重要指导和依据。

关键词: 轻汽油, 醚化, 甲基叔戊基醚, 催化蒸馏, 模拟

Abstract: Aspen Plus software was applied to the simulation of etherification of reactive C5 alkene in light gasoline with methanol producing tert-amyl methyl ether (TAME) by catalytic distillation (CD) process in this work. Homogeneous and heterogeneous reaction kinetic models were applied in the fixed bed pre-reactor and CD column; both the equilibrium and non-equilibrium models were adopted in the CD column. After been validated by experimental data, this model was applied to the light gasoline etherification process analysis, including the influence of space velocity, reaction temperature, methanol appending, feeding position, as well as the catalyst packing properties on the etherification efficiency. The optimized operating parameters were obtained from the model analysis, such as space velocity of 2-3 h-1, reaction temperature of 70℃ and so forth,which will be helpful for the optimization of light gasoline etherification operation, facture of suitable catalyst packets and process design as well.

Key words: light gasoline, etherification, TAME, catalytic distillation, simulation