石油炼制与化工 ›› 2019, Vol. 50 ›› Issue (10): 108-114.

• 综述 • 上一篇    

炼化企业碱渣处理技术进展

刘忠生,赵磊,刘志禹,王海波,王新   

  1.  中国石化大连(抚顺)石油化工研究院
  • 收稿日期:2019-03-07 修回日期:2019-06-19 出版日期:2019-10-12 发布日期:2019-10-24
  • 通讯作者: 刘忠生 E-mail:liuzhongsheng.fshy@sinopec.com
  • 基金资助:
     

PROGRESS OF TREATMENT TECHNOLOGY OF CAUSTIC SLUDGE FROM REFINERY OR ETHYLENE PLANT

    

  1.  
  • Received:2019-03-07 Revised:2019-06-19 Online:2019-10-12 Published:2019-10-24
  • Contact: Liu Zhongsheng E-mail:liuzhongsheng.fshy@sinopec.com
  • Supported by:
     

摘要: 炼化企业碱渣碱度大、化学耗氧量(COD)和盐浓度高、含有一些难被微生物降解的有机物、中和会释放恶臭气体,宜先预处理再进污水处理场处理。中和酸化是比较简单的碱渣预处理方法,可以脱除硫化物和难被微生物降解的有机物,产生的中和废水可进污水处理场处理,但由于其COD仍然较高,中和废水处理量受污水处理场规模限制不能太大,而且没有处理好中和酸化产生的恶臭气体。中和酸化-萃取预处理,继承了中和酸化预处理的优点,提高了COD去除率,使全部碱渣废水能够进入污水处理场处理达标排放,但仍然没有解决好恶臭污染问题。缓和湿式氧化-SBR预处理,解决了碱渣中和过程的恶臭污染问题,碱渣经过湿式氧化-SBR生化曝气预处理,可全部进污水处理场处理达标排放,但其氧化尾气有少量异味和挥发性有机物(VOCs)排放、投资和操作费用较高。带废气脱臭的曝气池预处理碱渣技术与湿式氧化-SBR预处理技术相比,投资小、操作费用低,但在恶臭气体处理上仍有问题。碱渣中和酸化硫回收及气水净化技术可依托厂内现有污水处理场、醇胺液硫化氢回收系统、VOCs废气处理装置,通过新建碱渣中和酸化氮气吹脱反应沉降器、吹脱气硫化氢吸收塔,以较低的投资和操作费用,实现碱渣废水达标处理、中和酸化释放气中的硫化氢和VOCs回收、尾气高标准净化达标排放。

关键词: 炼化, 碱渣, 中和, 酸化, 恶臭, 硫回收, 生化, 脱盐

Abstract: Caustic sludge generated from refinery and ethylene plant is considered as waste which contains excessive amount of alkaline, COD, sulfide, salt and nonbiodegradable organic compounds. It is suitable to be pretreated first and then into the sewage treatment field. Sulfuric acid neutralization-acidification is a a simple and traditional pretreatment method with low investment and operating cost, which can remove sulfide and several organic matters. However COD is still high and a large amount of malodorous gases is produced in the neutralization process. Increasing the extraction or biological aeration pretreatment on the basis of neutralization acidification can improve the COD removal rate, but still does not solve the problem of odor pollution. Wet air oxidation-SBR (sequencing batch reactor activated sludge process) pretreatment method has solved the odor pollution problem in caustic sludge neutralization process. All the pretreated caustic sludge can be treated in the sewage treatment field, but the oxidized tail gas has a small amount of odor and VOCs emissions, and its investment and operating cost is higher. Caustic sludge neutralization-acidification sulfur recovery and gas water purification technology is depended on the existing sewage treatment field in the factory, MDEA hydrogen sulfide recovery system, and VOCs exhaust gas treatment device. Through the newly established caustic sludge neutralization-acidification and nitrogen blowing reaction precipitator and blowing off hydrogen sulfide absorption tower, several goals can be achieved with relatively lower investment and operating cost, such as treated neutralized wastewater to meet discharge standards, hydrogen sulfide and VOCs recovery, high level purification of exhaust gas to meet the standard emissions.

Key words: refinery, caustic sludge, neutralization, acidification, odor, sulfur recovery, biochemical, desalination

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