石油炼制与化工 ›› 2021, Vol. 52 ›› Issue (1): 126-130.

• 节能减排 • 上一篇    下一篇

催化裂化烟气脱硫脱硝装置废水COD超标原因分析及应对措施

李宁   

  1. 中国石化海南炼油化工有限公司
  • 收稿日期:2020-07-02 修回日期:2020-07-03 出版日期:2021-01-12 发布日期:2020-12-29
  • 通讯作者: 李宁 E-mail:lin.hnlh@sinopec.com
  • 基金资助:
     

ANALYSIS OF HIGH COD IN WASTEWATER FROM FCC FLUE GAS DeSOx/DeNOx UNIT AND MEASURES

    

  • Received:2020-07-02 Revised:2020-07-03 Online:2021-01-12 Published:2020-12-29
  • Supported by:
     

摘要: 针对中国石化海南炼油化工有限公司重油催化裂化烟气脱硫脱硝装置外排废水COD(化学需氧量)超标的问题,通过分析补充新鲜水COD、综合塔补水量、余热锅炉出口烟气中SO2浓度、燃料气中C5+组分浓度、余热锅炉操作条件、废水氧化时间等因素,并采用重整轻汽油加入浆液中试验考察其对亚硫酸盐和亚硫酸氢盐氧化反应的影响。通过综合判断,认为烟气中SO2浓度严重超设计值以及废水中C5+烃类对亚硫酸盐和亚硫酸氢盐氧化的抑制是导致废水COD高的原因。根据分析结果,采取降低加工原油中阿曼原油比例或调整渣油加氢装置反应深度,以降低催化裂化原料硫质量分数至0.4%以下,并控制燃料气中C5+组分体积分数不大于0.5%等措施,确保废水COD稳定达标排放。

关键词: 催化裂化, 脱硫脱硝, 化学需氧量, C5+烃

Abstract: Aiming at the problem of high COD in the wastewater discharged from the RFCC unit of SINOPEC Hainan Refining and Chemical Co. Ltd., the factors such as the COD of the fresh water, the water replenishment of the washing tower, the SO2 mass concentration in the flue gas at the outlet of the waste heat boiler, the C5+ component volume fraction in the fuel gas, the operation conditions of the waste heat boiler, and the oxidation time of the waste water were analyzed, and the influence of the light gasoline of reforming on oxidation reactions of sulfite and hydrosulfite was investigated by adding it into RFCC slurry. Through comprehensive analysis, it is considered that the excessive SO2 mass concentration in flue gas and the C5+ hydrocarbons in wastewater inhibited the oxidation of sulfite and hydrosulfite, which are the reasons for high COD in wastewater. Measures such as reducing the ratio of Oman crude oil in processed crude oil, adjusting the reaction depth of residual oil hydrotreating unit to reduce the sulfur mass fraction in FCC feedstock to less than 0.4%, and controlling the volume fraction of C5+ component in fuel gas not more than 0.5% were taken to ensure the stable discharge of COD in wastewater up to the standard.

Key words: FCC, DeSOx/DeNOx, chemical oxigen demand, C5+ hydrocarbons

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