石油炼制与化工 ›› 2021, Vol. 52 ›› Issue (6): 96-102.

• 控制与优化 • 上一篇    下一篇

600 kt/a 气体分馏装置的工艺模拟优化

孔庆欢,潘晓帆   

  1. 中国石油四川石化有限责任公司
  • 收稿日期:2020-10-23 修回日期:2020-11-30 出版日期:2021-06-12 发布日期:2021-06-01
  • 通讯作者: 孔庆欢 E-mail:kqhpspc@sina.com

PROCESS SIMULATION AND OPTIMIZATION OF 600 kt/a GAS FRACTIONATION UNIT

  • Received:2020-10-23 Revised:2020-11-30 Online:2021-06-12 Published:2021-06-01

摘要: 采用Aspen Plus过程模拟软件以热力学方程SRK-BM物性算法和RadFrac精馏塔模块对中国石油四川石化有限责任公司600 kt/a气体分馏装置工艺进行模拟优化,主要对脱丙烷塔和丙烯精馏塔提高塔板效率和产品质量的影响参数进行模拟,包括塔底温度、回流量和进料板位等参数的优化,并根据模拟优化结果,对装置操作进行优化调整并试运行。结果表明:在原料组成与模拟原料组成差别不大时,优化后脱丙烷塔的塔底温度为(103.8±0.1) ℃、塔顶回流量为(95±5) t/h、进料板保持在第29层,丙烯质量收率提高0.43百分点;丙烯精馏塔的进料温度为40.3℃、塔底温度为54.8 ℃、塔顶回流量为357 t/h,进料板位置改造至第136层,丙烯纯度可提高0.07百分点;塔底热源用量降低,装置运行成本可降低约904.5万元/a;可多产丙烯约2 117.39 t/a,经济效益增加约1 524.5万元/a。

关键词: 气体分馏, 热力学方程, 模拟优化, 丙烯精馏塔, 脱丙烷塔

Abstract: Aspen Plus process simulation software based on SRK thermodynamic equation- physical properties of the BM algorithm and RadFrac rectification tower module was used to simulate and optimize a 600 kt/a gas separation unit in PetroChina Sichuan Petrochemical Co. Ltd. The software was to improve the efficiency of the plate, and to simulate the influence on the quality of the product from depropanizer and propylene rectification tower, including the optimization of the bottom temperature, the parameters of reflux and the feed plate. The results showed that the feed mainly composed of propylene and propane had little difference with the result of simulation, leading to an increasing on yield of propylene by 0.43 percentage point, when the temperature at the bottom of the depropanizer tower was (103.8±0.1) ℃, the flow rate at the top was (95±5) t/h, and the feed plate kept the 29th layer. The purity of propylene was increased by 0.07 percentage point when the feed temperature of the column was 40.3 ℃, the bottom temperature of the column was 54.8 ℃, the top flow rate was 357 t/h, and the feed plate position was changed to the 136th layer. During optimization process, heat saving at the bottom of the tower reduced the operation cost of the unit by about 9.045 million CNY/a. The production of propylene and the economic benefits were increased by about 2117.39 t/a and about 15.245 million CNY/a, respectively.

Key words: gas fractionation, thermodynamic equation, simulation optimization, propylene rectification, depropanizer