石油炼制与化工 ›› 2021, Vol. 52 ›› Issue (7): 49-55.

• 催化剂 • 上一篇    下一篇

柴油加氢保护剂杂质沉积分析

张萍,辛靖,范文轩,韩龙年,陈禹霏   

  1. 中海油炼油化工科学研究院
  • 收稿日期:2020-11-20 修回日期:2021-04-02 出版日期:2021-07-12 发布日期:2021-06-30
  • 通讯作者: 张萍 E-mail:pp0709010415@163.com

ANALYSIS ON IMPURITY OF GUARD CATALYST FROM DIESEL HYDROCRACKING PROCESS

  • Received:2020-11-20 Revised:2021-04-02 Online:2021-07-12 Published:2021-06-30

摘要: 收集了某炼油厂柴油加氢裂化装置顶部加氢保护剂,经甲苯抽提处理后,采用X射线衍射、X射线荧光光谱、碳-硫分析、N2吸附-脱附、扫描电镜-能谱分析、热重-质谱分析等手段对保护剂样品进行表征,探讨床层压降升高的主要原因。结果表明:沿保护剂横截面,Si、P杂质均匀分布在保护剂的内部和外部, Ca、Fe杂质则主要沉积在保护剂的外表面;大量非金属Si、P,金属Fe、Ca及积炭等杂质的沉积,在保护剂外形成了一层“外壳”,使保护剂孔道被堵塞、外表面被覆盖,导致保护剂容纳杂质的能力明显降低,“外壳”的脱落最终导致床层压降不断升高。

关键词: 柴油, 加氢精制, 加氢裂化, 保护剂, 杂质, 沉积

Abstract: Guard catalysts of the diesel hydrocracking unit in a refinery were collected and characterized by X-ray diffraction (XRD), X-ray fluorescence spectrum (XRF), carbon-sulfur analysis, thermogravimetry-mass spectrometry analysis (TG-MS), N2 adsorption-desorption and scanning electron microscopy with energy dispersive X-ray (SEM-EDX) after toluene extraction treatment. The results showed that along the cross section of the guard catalyst, the non-metallic impurities Si and P were evenly distributed in the interior and exterior of the guard catalyst, and the impurities Ca and Fe were mainly deposited on the outer surface of the guard catalyst. A large amount of Si, P, Fe, Ca, C and other impurities deposited and formed a “shell” over the guard catalyst, which blocked the pore channel and covered the outer surface of the catalyst, resulting in a significant reduction in the ability of containing impurities. The falling off of the “shell” eventually leads to the increasing pressure drop in the reactor.

Key words: diesel, hydrotreating, hydrocracking, guard catalyst, impurity, deposit