石油炼制与化工 ›› 2021, Vol. 52 ›› Issue (8): 17-22.

• 加工工艺 • 上一篇    下一篇

劣质渣油高效转化工程解决方案

江盛阳,吴雷,范声,段丹   

  1. 中国石化工程建设有限公司
  • 收稿日期:2020-12-11 修回日期:2021-03-19 出版日期:2021-08-12 发布日期:2021-07-29
  • 通讯作者: 江盛阳 E-mail:jiangshengyang@sei.com.cn

HIGH-EFFICIENCY CONVERSION ENGINEERING SOLUTION FOR INFERIOR RESIDUE

  • Received:2020-12-11 Revised:2021-03-19 Online:2021-08-12 Published:2021-07-29

摘要: 针对加工重质和劣质原油带来的焦化装置高硫焦出厂不合格问题,开发了劣质渣油高效转化工程解决方案,集成了多项催化裂化新技术,包括沉降器防结焦技术、原料油新型乳化雾化技术、10 MPa等级蒸汽发生技术、LCO和HCO组分分离及加工技术、吸收稳定综合节能技术和烟气净化组合技术等,可对炼油厂劣质渣油进行高效催化裂化,部分替代延迟焦化装置,解决低附加值高硫石油焦出路问题,并提高液体产品收率、降低装置和全厂能耗,环境友好,有助于国内催化裂化工艺突破原料加工瓶颈,提升炼油厂经济效益。

关键词: 劣质渣油, 防结焦, 原料乳化, 10MPa等级蒸汽, 节能, 超低排放

Abstract: Aiming at the problem of unqualified high sulfur coke delivery in delayed coking unit caused by processing heavy and inferior crude oil, a high-efficiency conversion engineering solution for inferior residue was developed. Several new technologies were integrated into catalytic cracking unit, including reactor anti-coking technology, feed oil emulsification and atomization technology, 10 MPa grade steam generation technology, separation and processing technology of LCO and HCO, absorption and stability system energy-saving technology and flue gas purification technology, etc. The new solution can be used to carry out high-efficiency catalytic cracking for inferior residue in refineries and partially replace delayed coking technology to solve the problem of low value-added and high sulfur coke. The solution can increase liquid product yield, and reduce energy consumption of the unit and the whole plant.It is environmentally friendly and conductive to the FCC process, which breaks through the bottleneck of feedstock selection and significantly improve the economic benefits of refineries.

Key words: inferior resid, anti-coking, feed-oil emulsification, 10 MPa grade steam, energy-saving, ultra-low emission