石油炼制与化工 ›› 2022, Vol. 53 ›› Issue (10): 1-8.

• 加工工艺 •    下一篇

支撑我国汽油质量持续升级的核心技术及技术路线开发与应用 2.催化裂化汽油降烯烃与脱硫分步集成工艺路线创建、深度开发与工业应用

许友好,王新,张登前,徐莉,林伟   

  1. 中国石化石油化工科学研究院
  • 收稿日期:2022-05-05 修回日期:2022-07-04 出版日期:2022-10-12 发布日期:2022-09-23
  • 通讯作者: 许友好 E-mail:xuyouhao.ripp@sinopec.com

DEVELOPMENT AND APPLICATION OF CORE TECHNOLOGY AND TECHNICAL ROUTE SUPPORTING CONTINUOUS UPGRADING OF GASOLINE QUALITY IN CHINA 2. Establishment, In-Depth Development and Industrialization of Stepwise Integrated Process for Olefin Reduction and Desulfurization of FCC Gasoline

  • Received:2022-05-05 Revised:2022-07-04 Online:2022-10-12 Published:2022-09-23
  • Contact: Xu Youhao E-mail:xuyouhao.ripp@sinopec.com

摘要: 通过剖析不同的催化裂化汽油后处理工艺在处理高烯烃、高硫含量汽油时的工业装置运转数据,发现汽油烯烃和硫含量降低会造成辛烷值损失较大,生产成本急剧上升,原因在于汽油脱硫率超过97%时,烯烃饱和率急剧增加,由此带来氢耗上升,生产成本上升。为此,创建催化裂化汽油降烯烃与脱硫分步集成工艺,汽油烯烃含量降低由定向调控汽油组成的催化裂化工艺来实现,通过强化异构化和选择性氢转移反应,使汽油烯烃体积分数降低到不超过20%、硫质量分数不超过300 μg/g,为后续汽油脱硫单元提供适宜的汽油原料。汽油脱硫后处理工艺控制汽油脱硫率不超过97%、烯烃饱和率不超过20%,最终辛烷值损失大幅降低,巧妙化解脱硫-烯烃饱和-辛烷值损失-低成本生产的矛盾链。工业应用结果表明,在相同的汽油脱硫率下,该工艺路线的烯烃饱和率和辛烷值损失大幅降低,实现了低成本地生产国Ⅴ和国Ⅵ车用汽油,得到大面积的应用,为汽油质量持续升级提供了强有力的支撑。

关键词: 汽油, 脱硫率, 烯烃饱和率, 辛烷值损失, 集成工艺路线

Abstract: It was found that the reduction of olefin and sulfur content in FCC gasoline would lead to a large loss of octane number and a sharp increase of production cost in the treatment of high-sulfur and high-olefin gasoline. The reason is that when the gasoline desulfurization ratio exceeds 97%, the olefin saturation rate will be increased sharply. In addition, it will also lead to an increase in hydrogen consumption and production cost. Therefore, a step-by-step integrated process for olefin reduction and desulfurization of FCC gasoline was established, and the olefin content reduction of FCC gasoline was realized by means of a catalytic cracking process consisting of a directional control of gasoline, which was enhanced by isomerization and selective hydrogen transfer reaction. The volume fraction of olefin and the mass fraction of sulfur in gasoline were reduced to less than 20% and 300 μg/g, respectively. The post-desulfurization process controls the desulfurization ratio of gasoline to be less than 97% and the olefin saturation ratio to be less than 20%, and the final octane number loss is greatly reduced, cleverly resolving the contradiction chain of desulfurization-olefin saturation-octane number loss-low cost production. The commercial application shows that the olefin saturation and octane number loss of the process are significantly reduced under the same desulfurization ratio, the low-cost production of China V and VI vehicle gasoline is realized, and it can provide strong support for the continuous upgrading of gasoline.

Key words: gasoline, desulfurization ratio, olefin saturation ratio, octane number reduction, ntegrated process