石油炼制与化工 ›› 2022, Vol. 53 ›› Issue (10): 93-99.

• 分析与评定 • 上一篇    下一篇

在线近红外光谱分析技术在S Zorb装置上的应用

许育鹏1,刘天波2,王硕2,张蕊2,刘玉亮2,林坤2,赵衍伟3,褚小立1   

  1. 1. 中国石化石油化工科学研究院
    2. 中国石化济南分公司
    3. 南京富岛信息工程有限公司
  • 收稿日期:2022-03-07 修回日期:2022-06-07 出版日期:2022-10-12 发布日期:2022-09-23
  • 通讯作者: 许育鹏 E-mail:xuyp.ripp@sinopec.com
  • 基金资助:
    中国石化股份有限公司课题项目

APPLICATION OF ON-LINE NEAR INFRARED SPECTROSCOPY IN S Zorb ADSORPTIVE DESULFURIZATION UNIT

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  • Received:2022-03-07 Revised:2022-06-07 Online:2022-10-12 Published:2022-09-23

摘要: 为应用在线近红外光谱分析技术对汽油吸附脱硫(S Zorb)装置物料进行在线分析,基于大量有代表性的S Zorb装置原料汽油和产物脱硫汽油样品,采集其近红外光谱,结合化学计量学方法建立了预测S Zorb装置物料密度、辛烷值、蒸气压、馏程和烃组成的近红外光谱分析模型,模型交互验证结果表明,近红外光谱分析方法与标准方法之间具有良好的一致性。通过配置在线近红外光谱分析系统和应用所建S Zorb装置物料多性质近红外光谱分析模型,将在线近红外光谱分析技术应用于某炼油厂S Zorb装置对原料汽油和脱硫汽油进行在线分析,可在1 min内完成对3路物料的密度、辛烷值、蒸气压、馏程和烃组成合计65个指标的在线分析。S Zorb脱硫汽油密度(20 ℃)的预测标准偏差为1.5 kg/m3,研究法辛烷值(RON)的预测标准偏差为0.2,烯烃质量分数和芳烃质量分数的预测标准偏差分别为0.46百分点和0.51百分点,蒸气压预测标准偏差为1.5 kPa,初馏点、10%馏出温度、50%馏出温度、90%馏出温度和终馏点的预测标准偏差分别为2.0,1.7,2.1,2.3,2.8 ℃,方法精度和检测速率满足工业现场快速分析的需求。

关键词: 在线近红外光谱分析, 吸附脱硫, 汽油, 辛烷值, 密度, 馏程, 蒸气压, 烃组成

Abstract: In order to apply the on-line near infrared spectroscopy (NIR) analysis technology to the on-line analysis of gasoline adsorptive desulfurization (S Zorb) unit, based on a large number of representative S Zorb unit feedstock gasoline and product samples, their near-infrared spectra were collected, and a near-infrared spectral analysis model was developed to predicting the material density, RON, vapor pressure, boiling range and hydrocarbon types composition of gasoline of S Zorb adsorptive desulfurization unit using the chemometric method. There is good consistency between the near infrared spectroscopy analysis method and standard method. Based on on-line FT-NIR analysis system and application of material multi-properties NIR analysis model of S Zorb, the on-line NIR technology was applied in S Zorb unit to perform real-time analysis of density, vapor pressure, RON, boiling range and hydrocarbon type composition of gasoline. The on-line analysis of 65 properties, including the density, octane number, vapor pressure, distillation range and hydrocarbon composition of 3 streams of the unit, can be completed within 1 min. The standard deviations of S Zorb desulfurization gasoline density (20 ℃), RON, olefine content, aromatic content, vapor pressure are 1.5 kg/m3, 0.2, 0.46 percentage point, 0.51percentage point, 1.5 kPa, respectively. The predicted standard deviations of initial boiling point, 10% distillation temperature, 50% distillation temperature, 90% distillation temperature and final boiling point are 2.0, 1.7, 2.1, 2.3, 2.8 ℃, respectively. The accuracy and detection speed of the on-line NIR method can meet the needs of rapid analysis in the industrial process.

Key words: on-line near infrared spectrum analysis, S Zorb, gasoline, octane number, density, boiling range, vapour pressure, hydrocarbon types composition