石油炼制与化工 ›› 2022, Vol. 53 ›› Issue (11): 110-116.

• 节能减排 • 上一篇    下一篇

氨选择性催化还原废催化剂资源化回用及性能研究

张涛   

  1. 江苏龙净科杰环保技术有限公司
  • 收稿日期:2022-03-10 修回日期:2022-06-30 出版日期:2022-11-12 发布日期:2022-11-02
  • 通讯作者: 张涛 E-mail:zhangtao0910@126.com
  • 基金资助:
    2018年江苏省科技成果转化专项资金项目

STUDY ON RECYCLING AND PERFORMANCE OF SPENT SCR

  • Received:2022-03-10 Revised:2022-06-30 Online:2022-11-12 Published:2022-11-02

摘要: 氨选择性催化还原(SCR)废催化剂中含有大量钛、钒和钨等金属,对其进行资源化回用,不但能防止金属资源浪费,还能减少环境污染及降低脱硝催化剂生产成本。以钛白粉掺混酸洗废SCR催化剂为载体,采用挤出成型法制备新的蜂窝脱硝催化剂,通过X射线衍射仪(XRD)、比表面积分析仪(BET)和扫描电子显微镜(SEM)对催化剂进行表征,考察酸洗废SCR催化剂掺混量对蜂窝脱硝催化剂机械性能、脱硝性能及稳定性的影响。结果表明:与以纯钛白粉制备催化剂相比,掺混酸洗废SCR催化剂不改变催化剂的晶相结构;催化剂的比表面积、孔体积均随着酸洗废SCR催化剂掺混量的增加而降低,并且掺混量大时催化剂的机械强度高,抗磨性能强;当酸洗废SCR催化剂的掺混量(w)为30%时,所制备的蜂窝脱硝催化剂仍能保持与使用纯钛白粉制备的催化剂相当的脱硝效率和脱硝活性,且具有较好的脱硝稳定性。

关键词: 废催化剂, 氨选择性催化还原, 资源化回用, 酸洗, 脱硝效率

Abstract: There are a lot of valuable metals such as titanium, vanadium and tungsten in the spent catalyst of ammonia selective catalytic reduction (SCR). The recycling of these metals can not only prevent the waste of valuable metal resources, but also reduce environmental pollution and the production cost of denitration catalyst. A new kind of honeycomb denitration catalyst was prepared by extrusion method with titanium dioxide mixed with acid-washed spent SCR catalyst as the carrier. The catalyst was characterized by X-ray diffraction (XRD), specific surface area analyzer (BET) and scanning electron microscope (SEM). The influence of the mixed amount of acid-washed spent SCR catalyst on the mechanical properties, denitration performance and stability of honeycomb denitration catalyst was investigated. The results showed that the crystal structure of the catalyst was not changed when the catalyst was mixed with pickling spent SCR catalyst; the specific surface area and pore volume of the catalyst decreased with the increase of the mixed amount of acid washing spent SCR catalyst;and when the amount of mixed SCR catalyst was large, the catalyst had high mechanical strength and strong anti-wear performance; when the mixed amount(w)of acid washing spent SCR catalyst was 30%, the prepared honeycomb denitration catalyst could still maintain the denitration efficiency and activity as the catalyst prepared with pure titanium dioxide, and it had good denitration stability.

Key words: spent catalyst, ammonia selective catalytic reduction, resource recovery and reuse, acid washing, denitration efficiency