石油炼制与化工 ›› 2022, Vol. 53 ›› Issue (4): 63-69.

• 加工工艺 • 上一篇    下一篇

低成本船用燃料油生产方案研究

韩爽,王琰,王路海,刘银东,王丽涛,于志敏   

  1. 中国石油石油化工研究院
  • 收稿日期:2021-08-24 修回日期:2021-10-22 出版日期:2022-04-12 发布日期:2022-03-29
  • 通讯作者: 韩爽 E-mail:hanshuang010@petrochina.com.cn

STUDY ON LOW COST PROCESSING SCHEME OF LOW SULFUR MARINE FUEL OIL

  • Received:2021-08-24 Revised:2021-10-22 Online:2022-04-12 Published:2022-03-29
  • Contact: Shuang Han E-mail:hanshuang010@petrochina.com.cn

摘要: 船用燃料油主要由减压渣油、加氢渣油、催化油浆、催化裂化柴油等通过调合手段生产,通过对高黏调合组分开展热改质以降低其倾点和黏度,可减少轻调合组分的用量,优化生产配方,降低船用燃料油的生产成本。W炼油厂原计划通过常压蒸馏工艺生产常压渣油作为低硫船用燃料油销售,采用常减压蒸馏-热改质组合工艺小试研究表明,优选合适切割点的减压渣油并对其进行热改质,减压渣油运动黏度(50 ℃)降至380 mm2/s以下,优选低硫原油或者低硫调合资源,可以释放全部的直馏柴油及蜡油馏分,降低低硫船用燃料油生产成本;对于以减压渣油、催化裂化柴油及优选重油F为原料直接调合生产船用燃料油的H炼油厂,采用热改质-调合组合技术,可大幅降低减压渣油的黏度和倾点,中试研究结果表明,调合柴油量可以减少50%,大幅提升炼油厂经济效益。

关键词: 低硫船用燃料油, 生产方案, 改质, 减黏, 调合, 低成本

Abstract: Marine fuel oil is mainly produced by blending vacuum residue, hydrotreated residue, FCC slurry and FCC diesel oil, and its pour point and viscosity are reduced by thermal upgrading of high viscosity components, which can reduce the amount of light blending components, optimize the production formula and reduce the production cost of marine fuel oil. W refinery planned to use atmospheric residue as low sulfur marine fuel product. Through the application of atmospheric and vacuum distillation and thermal upgrading combination process, the lab-scale results showed that the kinematic viscosity(50 ℃) of vacuum residue with appropriate cutting point could be reduced to less than 380 mm2/s. Selecting low sulfur blending components can release the whole straight-run diesel and VGO fractions and reduce the production cost of marine fuel oil. The marine fuel through the application of thermal upgrading and blending combination process was directly produced by using blending vacuum residue, preferred heavy oil F and FCC diesel oil as raw materials in H refinery. The pilot test results showed that the viscosity and pour point of vacuum residue were greatly decreased, the amount of blended diesel could be reduced by 50%, and the economic benefits of the refinery could be greatly improved.

Key words: low sulfur marine fuel oil, processing scheme, upgrading, visbreaking, blending, low cost