石油炼制与化工 ›› 2023, Vol. 54 ›› Issue (11): 86-95.

• 控制与优化 • 上一篇    下一篇

基于神经网络的渣油浆态床加氢产物分布预测模型

郗荣荣,赵飞,李吉广,侯焕娣,申海平   

  1. 中石化石油化工科学研究院有限公司
  • 收稿日期:2023-04-03 修回日期:2023-07-19 出版日期:2023-11-12 发布日期:2023-10-29
  • 通讯作者: 申海平 E-mail:shenhp.ripp@sinopec.com

PREDICTION MODEL OF RESIDUE HYDROCRACKING PRODUCT DISTRIBUTION IN SLURRY BED BASED ON NEURAL NETWORK


  • Received:2023-04-03 Revised:2023-07-19 Online:2023-11-12 Published:2023-10-29
  • Contact: Shen Haiping E-mail:shenhp.ripp@sinopec.com

摘要: 采用Pearson相关系数法对渣油浆态床加氢试验数据样本中的变量进行特征选择,优化得到相关性小的17个输入变量,建立了结构为17-14-7的BP神经网络预测模型,用以模拟加氢产物(裂化气、汽油、柴油、蜡油、残渣、不溶物)分布和氢气消耗;同时,针对试验数据样本少、数据不平衡的问题,利用关联式模型进行数据扩充。结果表明:数据扩充后,改进的BP神经网络模型为17-15-7结构,其预测精度大幅提升,最大平均相对误差从66%降至6.57%;为了提高预测精度和计算效率,基于扩充后的数据样本建立卷积神经网络(CNN)模型,其预测最大平均相对误差降至5.38%;进一步将遗传算法(GA)与CNN模型结合以提高模型预测精度,发现GA优化后CNN模型预测的最大平均相对误差小于2%。

关键词: 浆态床渣油加氢, 关联模型, BP神经网络, 卷积神经网络, 遗传算法, 预测精度, 产物分布

Abstract: Pearson correlation coefficient method was used to select the variables in the residue slurry bed hydrogenation test data sample, 17 intput variables with low correlation were obtained by optimization, and a BP neural network model with the structure of 17-14-7 was established to simulate the distribution of hydrogenation products (cracking gas, gasoline, diesel, vacuum gasoline, residue, insoluble matter) and hydrogen consumption. Aiming at the problem of data imbalance and small amount of data in the original data, data expansion was relational model. The results showed that the improved BP neural network model had a structure of 17-15-7 after data expansion, and its prediction accuracy was greatly improved, with the maximum relative error reduced from 66% to 6.57%. In order to further improve the prediction accuracy and calculation efficiency of the model, the convolutional neural network model was introduced, and the maximum relative error of the model was reduced to 5.38%. Combining genetic algorithm with neural network model to optimize the model, the accuracy of model prediction of reaction product distribution could be further improved, and the maximum relative error of Convolutional neural network optimized by genetic algorithm was less than 2%.

Key words: slurry residue hydrocracking, association model, BP neural network, convolutional neural network, genetic algorithm, prediction accuracy, product distribution