石油炼制与化工 ›› 2023, Vol. 54 ›› Issue (12): 119-126.

• 设备及防腐 • 上一篇    下一篇

石化企业循环冷却水系统腐蚀结垢预测模型的研究

翁新龙1,焦云强2,欧阳福生1,王建平2,邸雪梅2   

  1. 1. 华东理工大学化工学院石油加工研究所
    2. 石化盈科信息技术有限责任公司
  • 收稿日期:2023-04-14 修回日期:2023-08-18 出版日期:2023-12-12 发布日期:2023-12-05
  • 通讯作者: 欧阳福生 E-mail:ouyfsh@ecust.edu.cn

RESEARCH ON CORROSION AND SCALING PREDICTION MODLE FOR CYCLE-COOLING WATER SYSTEM IN PETROCHEMICAL ENTERPRISES

  • Received:2023-04-14 Revised:2023-08-18 Online:2023-12-12 Published:2023-12-05
  • Contact: Fu-Sheng OUYANG E-mail:ouyfsh@ecust.edu.cn

摘要: 以某石化企业循环冷却水系统的运行数据为基础,通过预处理获得了899组有效数据样本;采用最大互信息系数和Pearson相关系数法,筛选出针对目标变量腐蚀速率(FSSL)和黏附速率(NFSL)预测模型的输入变量;分别运用BP神经网络、KNN回归和XGBoost机器学习算法建立了循环冷却水系统的FSSL和NFSL预测模型。对3种模型进行预测精准度和预警效果评价结果表明:3种模型的预测平均相对误差(MAPE)均在9%以下,都具备较好的拟合效果和泛化能力;其中基于XGBoost方法所建模型的性能最佳,其对FSSL和NFSL的MAPE均在5%以下,决定系数R2均大于0.9,预警准确率分别在91.5%和97.3%以上。

关键词: 循环冷却水系统, 腐蚀速率, 黏附速率, 机器学习算法

Abstract: Based on the operating data from the cycle-cooling water system of a petrochemical enterprise, 899 sets of valid data samples were obtained by data preprocessing; the input variables for corrosion rate prediction (FSSL) model and adhesion rate prediction (NFSL) model were selected by using maximum mutual information coefficient and Pearson correlation coefficient methods. With 3 machine learning algorithms including BP neural network, KNN regression, and XGBoost, the prediction models for FSSL and NFSL of the cycle-cooling water system were established respectively. The evaluation results of the prediction accuracy and warning effectiveness of three models showed that the average relative error of the all three models was below 9%, and the three models had good fitting effect and generalization ability. The model based on XGBoost method had the best performance, the average relative error for both FSSL and NFSL was less than 5%, the decision coefficient R2 was over 0.9, and the early warning accuracy was over 91.5% and 97.3% respectively.

Key words: cycle-cooling water system, corrosion rate, adhesion rate, machine learning algorithm