石油炼制与化工 ›› 2023, Vol. 54 ›› Issue (3): 107-112.

• 节能减排 • 上一篇    下一篇

苯乙烯焦油引入DCC装置再生器燃烧发生蒸汽的工业试验

赵长斌   

  1. 中海石油宁波大榭石化有限公司
  • 收稿日期:2022-09-05 修回日期:2022-11-01 出版日期:2023-03-12 发布日期:2023-03-23
  • 通讯作者: 赵长斌 E-mail:zhaochb@cnooc.com.cn

INDUSTRIAL TEST OF INTRODUCING STYRENE TAR INTO REGENERATOR OF DCC UNIT TO PRODUCE STEAM

  • Received:2022-09-05 Revised:2022-11-01 Online:2023-03-12 Published:2023-03-23

摘要: 基于对国内苯乙烯焦油资源化利用现状的调研结果,在深入分析苯乙烯焦油理化性质、组成、热反应曲线、产物分布、结晶物和聚合物成分的基础上,提出了将苯乙烯焦油引入催化裂解(DCC)装置再生器燃烧发生蒸汽的处置方案;进而结合企业的发展规划和装置结构特点,通过小试、中试模拟试验,论证了该方案实施的可行性,并分析了方案的优点和不足。2022年7-9月,在2.2 Mt/a工业DCC装置上成功对该方案进行了工业试验,结果表明:每燃烧1 t焦油可以发生8~10 t过热蒸汽;苯乙烯焦油处理量为3 kt/a时,不会影响DCC装置的平稳运行和再生烟气中有害物的排放,而且可为企业新增经济效益2 000万元/a以上,对毒性较高的苯乙烯焦油实现了合规合法、高效、绿色、高价值的资源化利用。

关键词: 苯乙烯焦油, 阻聚剂, 危险废物, 催化裂解, 资源化利用

Abstract: Based on the investigation results of the current situation of the resource utilization of styrene tar in China, according to the physicochemical properties, composition, thermal reaction curve, product distribution, crystalline and polymer composition of styrene tar, a scheme of introducing styrene tar into regenerator of DCC unit to produce steam was proposed.Based on the development plan of the enterprise and the characteristics of the unit structure, the pilot-scale and pilot-scale simulation tests were carried out, the feasibility of the scheme was demonstrated, and the advantages and disadvantages of the scheme were analyzed. From July to September, 2022, the commercial test of this scheme was successfully carried out on a 2.2 Mt/a industrial DCC unit. The results showed that 8-10 t of superheated steam could be generated by burning 1 t of tar. When the capacity of styrene tar treatment was 3 kt/a, it would not affect the smooth operation of DCC unit and the emission of harmful substances in the recycled flue gas, and would increase the economic benefit of enterprises over 20 million yuan/a,so that utilization of styrene tar with high toxicity is legal, efficient, green and high value.

Key words: styrene tar, polymerization inhibitor, hazardous waste, deep catalytic cracking, resource utilization