石油炼制与化工 ›› 2023, Vol. 54 ›› Issue (3): 42-47.

• 加工工艺 • 上一篇    下一篇

烷基化装置掺炼气分碳五的应用措施与效果分析

牛东会,向杰,席绍然,程建丰   

  1. 中国石化洛阳分公司
  • 收稿日期:2022-09-01 修回日期:2022-09-22 出版日期:2023-03-12 发布日期:2023-03-23
  • 通讯作者: 牛东会 E-mail:1920152722@qq.com

APPLICATION MEASURES AND EFFECT ANALYSIS OF BLENDING C5 FRACTION FROM GAS FRACTIONATOR IN ALKYLATION UNIT

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  • Received:2022-09-01 Revised:2022-09-22 Online:2023-03-12 Published:2023-03-23

摘要: 中国石化洛阳分公司200 kt/a烷基化装置夏季所产烷基化油的量不足以使该公司所产汽油得到充分调合。通过对烷基化反应原理与反应原料组分的分析,得知原料烯烃含量低是造成该装置烷基化油收率低的主要原因。通过研究分析,在原料异丁烷含量充足的条件下,拟掺炼合适比例含有较多烯烃的气分碳五组分至烷基化装置来提高烷基化油收率。对掺炼方案进行可行性分析,发现该掺炼方案可行。进而,将质量比例为8%的气分碳五掺炼至烷基化装置,通过优化反应参数,得到研究法辛烷值为95.3、蒸气压为44.1 kPa、终馏点为195 ℃、密度(20 ℃)为694.2 kg/m3的优质烷基化油;同时,反应原料烯烃体积分数提高1.89 百分点,烷基化油收率提高3.78 百分点,酸耗降低0.48 kg/t,达到多产烷基化油与降低装置酸耗的目的,并使该公司所产汽油得到充分调合,质量满足出厂要求的指标。

关键词: 硫酸法烷基化, 烷基化油, 碳五组分, 掺炼

Abstract: The 200 kt/a alkylation unit at SINOPEC Luoyang company did not produce enough alkylate in summer to fully blend the gasoline produced by the refinery. By analyzing the principle of alkylation reaction and the composition of reaction raw materials, it was found that the low content of olefins in the reaction was the main reason for the low yield. Through research and analysis, under the condition of sufficient content of isobutane, the alkylate yield could be improved by blending C5 fraction with more olefin. Through the feasibility analysis of the blending scheme, the blending scheme was feasible, the mass ratio of C5 fraction was 8% to the alkylation unit. By optimizing and adjusting the reaction parameters, the high quality alkylate products with research octane number of 95.3, vapor pressure of 44.1 kPa, end-fraction-point of 195 ℃ and density(20 ℃) of and 694.2 kg/m3 were obtained. At the same time, the volume fraction of the reaction feedstock olefin increased by 1.89 percentage points, the yield of alkylate increased by 3.78 percentage points, and the acid consumption reduced by 0.48 kg/t, which achieved the goal of producing more alkylate and reducing energy consumption of the unit, and to make the company produced by the fully blended of gasoline, gasoline quality to meet the requirements of the factory.

Key words: alkylation catalyzed by sulfuric acid, alkylate, C5 fraction, blending processing