石油炼制与化工 ›› 2023, Vol. 54 ›› Issue (7): 105-112.

• 节能减排 • 上一篇    下一篇

天然气水蒸气重整制氢技术的能耗及成本分析

刘铉东1,张颖超2,栾学斌1,夏国富1,徐润1,曹田田1,3   

  1. 1. 中石化石油化工科学研究院有限公司
    2. 石油和化学工业规划院
    3. 中国石化销售股份有限公司
  • 收稿日期:2022-11-21 修回日期:2023-01-05 出版日期:2023-07-12 发布日期:2023-06-21
  • 通讯作者: 曹田田 E-mail:caotiantian.ripp@sinopec.com

ENERGY CONSUMPTION AND COST ANALYSIS OF HYDROGEN PRODUCTION BY STEAM REFORMING OF NATURAL GAS

  • Received:2022-11-21 Revised:2023-01-05 Online:2023-07-12 Published:2023-06-21

摘要: 以工业天然气制氢装置的工艺参数为基础,利用Aspen Plus流程模拟软件建立了天然气制氢工艺模型,并以此对不同工艺参数下制氢过程的能耗、物耗、H2成本和碳排放强度进行考察。模拟计算结果表明:CH4裂解反应是导致转化单元积炭的主要原因,高水碳比有利于抑制热力学积炭的形成;低水碳比、低转化气CH4含量和高变压吸附(PSA)单元H2收率有利于制氢装置节能降耗,降低H2生产成本,减少碳排放,三者对制氢装置的影响程度由高到低的顺序为水碳比>PSA H2收率>转化气CH4含量;中变气CO含量的变化对制氢装置的能耗、物耗、成本和碳排放强度无明显影响。

关键词: 氢气, 天然气水蒸气重整, 能耗, 物耗, 成本, 碳排放

Abstract: Based on the process parameters of the industrial natural gas hydrogen plant, a process model of natural gas hydrogen production was established by using Aspen Plus process simulation software. The energy consumption, material consumption, H2 cost and carbon emission intensity of hydrogen production process under different process parameters were investigated. The results showed that the cracking reaction of methane was the main cause of carbon deposition in the conversion unit, and high water/carbon (H2O/C) mole ratio was beneficial to inhibit thermodynamic carbon deposition. Besides, low H2O/C mole ratio, low CH4 content in dry gas of conversion unit and high H2 yield of pressure swing adsorption (PSA) unit were beneficial to energy saving and material consumption reduction of H2 production, and to reduction of carbon emission, the order of their influence on hydrogen production unit from high to low was H2O/C mole ratio > H2 yield of PSA unit > CH4 content in dry gas of conversion unit. The change of CO content in dry gas of medium-temperature WGS had no obvious influence on the energy consumption, material consumption, H2 cost, and CO2 emissions intensity of the hydrogen plant.

Key words: hydrogen, natural gas steam reforming, energy consumption, material consumption, cost, CO2 emissions