石油炼制与化工 ›› 2024, Vol. 55 ›› Issue (2): 168-177.

• 研究报告 • 上一篇    下一篇

La0.75Sr0.25MnO3钙钛矿涂层抗结焦性能研究

李中青,梁贻景,王联程,舒子涵,赫远韬,全辉,王志远   

  1. 上海理工大学能源与动力工程学院
  • 收稿日期:2023-10-16 修回日期:2023-10-23 出版日期:2024-02-12 发布日期:2024-01-29
  • 通讯作者: 王志远 E-mail:wzy_1983@163.com

RESEARCH ON THE ANTI-COKING PERFORMANCE OF La0.75Sr0.25MnO3 PEROVSKITE COATING


  • Received:2023-10-16 Revised:2023-10-23 Online:2024-02-12 Published:2024-01-29

摘要:

在热裂解法生产乙烯过程中,炉管内壁的结焦现象难以避免。钙钛矿氧化物由于表面丰富的化学吸附氧组分的赋存、灵活的改性调控方法、较高的热稳定性和优异的氧化/还原性能等优势,已在环境保护、热化学转化、催化剂材料合成等领域得到广泛应用。受 La1-xSrxMnO3钙钛矿材料在环保领域脱除碳氢化合物的启发,利用等离子喷涂法在不锈钢表面制备了La0.75Sr0.25MnO3钙钛矿涂层,利用扫描电子显微镜(SEM)、能谱仪(EDS)、X射线衍射(XRD)、X射线光电子能谱(XPS)等手段考察了钙钛矿涂层和表面焦层的形貌、成分及化学结构,结果显示,涂层表面致密,厚度约为30μm。通过石脑油热裂解结焦试验评价了涂层的抗结焦效果,结果表明:裂解时间为1 h和3 h时的抑制结焦率分别达到70.4%和64.8%;6次结焦/清焦循环后,涂层的结焦抑制率仍有35.6%;涂层在900 ℃高温条件下仍能保持良好的结构稳定性,可以满足抑制烃类热裂解结焦的需求。

关键词: 石脑油, 热解, 结焦, 钙钛矿涂层, 等离子喷涂, 抑制结焦

Abstract: In the process of producing ethylene through thermal cracking, it is difficult to avoid coking on the inner wall of furnace tube. Perovskite oxides have many advantages, such as rich chemical adsorption oxygen, flexible modification, high thermal stability and excellent oxidation/reduction performance, etc., it has been widely used in fields of environmental protection, thermochemical conversion, and synthesis of catalyst material and other fields. Inspired by the application of La1-xSrxMnO3 perovskite material in the removal of hydrocarbons in the field of environmental protection, the plasma spraying method was used to prepare La0.75Sr0.25MnO3 perovskite coating on stainless steel surface. The morphology, composition, and chemical structure of the perovskite coating and surface coke layer were investigated by means of scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). The results showed that the coating was dense, with a thickness of about 30 μm. The anti-coking performance of the coating was evaluated by pyrolysis coking test of naphtha. The coking experiment results showed that the inhibition rate of coking reached 70.4% and 64.8% respectively when the cracking time was 1 h and 3 h. After 6 cycles of coking/cleaning, the coking inhibition rate of the coating still reached to 35.6%. Moreover, the coating could maintain good structural stability at high temperature of 900 ℃, which could meet the demand of inhibiting coking in hydrocarbon pyrolysis.

Key words: naphtha, pyrolysis, coking, perovskite coating, plasma spraying, suppressing coking