石油炼制与化工 ›› 2024, Vol. 55 ›› Issue (7): 30-37.

• 加工工艺 • 上一篇    下一篇

糠醛精制装置处理焦化蜡油存在的问题及对策

魏川林   

  1. 山东济炼石化工程有限公司
  • 收稿日期:2023-11-24 修回日期:2024-03-05 出版日期:2024-07-12 发布日期:2024-06-28
  • 通讯作者: 魏川林 E-mail:jlpecpe@163.com

PROBLEMS AND COUNTERMEASURES OF TREATING COCKING GAS OIL IN FURFURAL REFINING UNIT

  • Received:2023-11-24 Revised:2024-03-05 Online:2024-07-12 Published:2024-06-28

摘要: 糠醛精制装置加工焦化蜡油时,因焦化蜡油含较多轻组分,导致装置各部位携带油增多,物料和溶剂损耗较大,通过模拟计算得到携带油和溶剂损耗的分布及性质,结合实际运行经验,发现携带油是造成溶剂损耗的关键,且携带油不宜回炼。通过计算汽提塔不同回流介质及塔顶温度对溶剂和物料损耗的影响,建议精制油汽提塔采用精制油液作回流,控制塔顶温度为100~115 ℃,抽出油汽提塔顶可不投用回流介质,当加工量为44.2 t/h时,精制油损耗小于等于164.1 kg/h,抽出油损耗小于等于185.1 kg/h,全装置物料携带溶剂损耗可降低至37.48 kg/h。采取升级管线材质、调整流程及操作等措施可以解决焦化蜡油含硫化氢所带来的问题。调整换热流程可以减小精制油加热炉负荷,可节约燃料气41 m3/h,节约循环水19 t/h。增加反冲洗过滤器可以脱除焦化蜡油中焦粉。通过适当改造及操作调整,以应对糠醛精制装置加工焦化蜡油的问题,可为现有工业装置的操作优化和新建装置的设计提供借鉴。

关键词: 糠醛精制, 焦化蜡油, 携带油, 溶剂消耗

Abstract: During processing of coker gatch in the furfural refining unit, coker gas oil contains more light components, which leads to the increase of carrying oil in various parts of the unit and the greater loss of materials and solvents. The distribution and properties of carrying oil and solvent loss were obtained by simulation calculation. Combined with actual operation, it was found that carrying oil was the key of solvent loss, and it was not suitable for refining. By calculating the influence of different reflux media and top temperature on solvent and material loss in the stripping column, it was suggested that the refined oil should be used as reflux to control the top temperature from 100 ℃ to 115 ℃, and the top of stripping column should not be refluxed. When the processing capacity was 44.2 t/h, the refined oil loss was less than or equal to 164.1 kg/h, the extracted oil loss was less than or equal to 185.1kg/h, and the loss of solvent carried away by the material could be reduced to 37.48 kg/h. The problem of hydrogen sulfide in dry distillation coker gas oil could be solved by upgrading the material of pipelines, adjusting the processes and operations. The load of refining oil heating furnace could be reduced by adjusting the heat exchange process, and the fuel gas and circulating water could be saved by 41 m3/h and 19 t/h,respectively. The coke powder in coker gas oil could be removed by adding backwash filter. Through appropriate modification and operational adjustment to deal with the problems of processing coker gas oil in the furfural refining unit, it could provide reference for the optimization of existing industrial units and the design of new units.

Key words: furfural refining, coker gas oil, carrying oil, solvent consumption