石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (10): 110-118.

• 控制与优化 • 上一篇    下一篇

基于热力学-响应面耦合的吸附强化沼气制氢工艺优化与能量集成分析

黄羚翔   

  1. 中石化石油化工科学研究院有限公司
  • 收稿日期:2025-03-21 修回日期:2025-06-13 出版日期:2025-10-12 发布日期:2025-10-09
  • 通讯作者: 黄羚翔 E-mail:huanglingxiang.ripp@sinopec.com

OPTIMIZATION AND ENERGY INTEGRATION ANALYSIS ON ADSORPTION-ENHANCED BIOGAS TO HYDROGEN PRODUCTION PROCESS BASED ON THERMODYNAMIC-RESPONSE SURFACE COUPLING

  • Received:2025-03-21 Revised:2025-06-13 Online:2025-10-12 Published:2025-10-09

摘要: 基于Aspen Plus软件模拟了沼气制氢过程的平衡组成,系统探究了工艺参数对反应体系热力学特性与能耗分布的影响规律,并深入研究了添加吸附剂对制氢过程的强化机制;进而,采用响应面分析法构建了操作参数(温度、压力、水碳比)与目标函数(氢气产量、能耗)的二元交互函数模型,实现了多参数协同优化;最后,针对工艺参数与目标响应的非线性关系,创新性地构建了神经网络预测模型,并结合遗传算法优化沼气制氢的最佳工艺条件。结果表明,吸附强化沼气制氢的最佳工艺条件为:温度540 ℃、压力0.1 MPa、水碳摩尔比3、钙碳摩尔比为1。在最优工艺条件下,吸附强化制氢的氢气产量为2.38 m3/kg,能耗为3.76 MJ/m3, 能量转化效率为91.96%。神经网络模型对氢气产量预测值的拟合精度为0.999。相较于普通沼气制氢工艺,吸附强化沼气重整制氢工艺在氢气产量与能耗控制方面展现出显著优势。

关键词: 沼气制氢, 吸附强化, 响应面分析法, 最小吉布斯自由能, 神经网络, 遗传算法

Abstract: The equilibrium composition of biogas-to-hydrogen conversion was simulated using Aspen Plus software, and the influence of process parameters on the thermodynamic characteristics and energy consumption distribution of the reaction system was systematically investigated. It was further explored that the enhancement mechanism of adding adsorbents to the hydrogen production process. Subsequently, response surface methodology was employed to construct binary interaction function models for the effects of temperature, pressure, and steam-to-carbon ratio on hydrogen yield and energy consumption, achieving multi-parameter collaborative optimization. Finally, to address the nonlinear relationship between process parameters and target responses, an innovative neural network prediction model was developed and combined with genetic algorithm optimization to determine the optimal process conditions for biogas-to-hydrogen conversion. The results indicate that the optimal conditions for adsorption-enhanced biogas-to-hydrogen conversion are: T = 540 °C, p = 0.1 MPa, n(steam)/n(C) = 3, and n(CaO)/n(C) = 1. Under these conditions, the hydrogen yield reaches 2.38 m3/kg, energy consumption is 3.76 MJ/m3, and the energy conversion efficiency is 91.96%. The neural network model achieved a fitting accuracy of 0.999 for hydrogen yield prediction. Compared to conventional biogas-to-hydrogen processes, the adsorption- enhanced biogas reforming process demonstrates significant advantages in terms of hydrogen yield and energy consumption control.

Key words: biogas-to-hydrogen, adsorption enhancement, response surface methodology, Gibbs free energy minimization, neutral network, genetic algorithm