石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (10): 21-27.

• 加工工艺 • 上一篇    下一篇

固体超强酸技术改造中温分子筛C5/C6异构化装置的研究

金笃明1,刘洪全2,于中伟2,王杰1,王斐1   

  1. 1. 中国石油玉门油田分公司炼油化工总厂
    2. 中石化石油化工科学研究院有限公司
  • 收稿日期:2025-05-09 修回日期:2025-06-17 出版日期:2025-10-12 发布日期:2025-10-09
  • 通讯作者: 金笃明 E-mail:1759789935@qq.com

STUDY ON INDUSTRIAL REVAMP OF MEDIUM-TEMPERATURE ZEOLITE C5/C6 ISOMERIZATION UNIT BY SOLID SUPERACID


  • Received:2025-05-09 Revised:2025-06-17 Online:2025-10-12 Published:2025-10-09

摘要: 为了增产高辛烷值C5/C6异构化油,满足汽油质量升级需要,某炼油厂采用中石化石油化工科学研究院有限公司开发的固体超强酸C5/C6异构化技术,对现有中温分子筛C5/C6异构化装置进行技术改造。与中温分子筛C5/C6异构化技术相比,固体超强酸C5/C6异构化的反应温度更低、进料空速更高、催化剂堆密度更大、对原料中水含量的要求更为严格,因此设计了停用一台原有反应器、增加原料油和氢气干燥单元、增设在线水含量分析单元的改造方案,该技术改造方案投资费用少、改造难度低、设备利旧率高(达81.5%);装置技术改造后,异构化反应温度降低70 ℃,异构化油的研究法辛烷值提高6.8,达到85,装置综合能耗下降6.09%,获得了以小投资换大收益的技术改造效果。

关键词: 中温分子筛, C5/C6异构化, 固体超强酸, RISO-C催化剂

Abstract: In order to increase the production of high octane C5/C6 isomerization oil and meet the needs of gasoline quality upgrading, a certain refinery adopts the solid superacid C5/C6 isomerization technology developed by SINOPEC Research Institute of Petroleum Processing Co., Ltd. to carry out technical transformation of the existing medium temperature molecular sieve C5/C6 isomerization unit. Compared with the medium temperature molecular sieve C5/C6 isomerization technology, the reaction temperature of solid superacid C5/C6 isomerization is lower, the feed air velocity is higher, the catalyst density is higher, and the requirements for water content in the raw materials are more stringent. Therefore, a renovation plan was designed to stop using one original reactor, add a drying unit for raw oil and hydrogen, and add an online water content analysis unit. This technology renovation plan has lower investment costs, lower renovation difficulties, and a high equipment utilization rate (up to 81.5%); After the technological transformation of the device, the isomerization reaction temperature was reduced by 70 ℃, the research octane number of isomerized oil increased by 6.8, reaching 85, and the comprehensive energy consumption of the device decreased by 6.09%, achieving the technical transformation effect of exchanging small investment for large returns.

Key words: medium-temperature zeolite, C5/C6 isomerization, solid superacid, RISO-C catalyst