石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (10): 45-49.

• 加工工艺 • 上一篇    下一篇

浆态床渣油加氢装置运行情况分析及对策

刘沅林,王宇,马强,景晓   

  1. 浙江石油化工有限公司
  • 收稿日期:2025-04-09 修回日期:2025-07-04 出版日期:2025-10-12 发布日期:2025-10-09
  • 通讯作者: 景晓 E-mail:zsh_jingx@rong-sheng.com

ANALYSIS OF OPERATION STATUS AND COUNTERMEASURES FOR SLURRY BED RESIDUE HYDROTREATING UNITS

  • Received:2025-04-09 Revised:2025-07-04 Online:2025-10-12 Published:2025-10-09

摘要: 某炼化一体化项目新建的两套浆态床渣油加氢装置投产后,两套10.0 Mt/a常减压蒸馏装置减压渣油全部送至浆态床渣油加氢装置进行加工,在对比两套浆态床渣油加氢装置2022年全年的原料性质、产品收率、催化剂单耗和氢耗等关键指标后得出结论,装置实际运行情况与设计值存在一定偏差。同时装置高负荷情况运行下也出现了如蜡油产品性质波动、浆液分馏负荷过大、减压塔压降高、管道结焦堵塞等问题,针对这些问题进行了分析,并提出了解决浆态床渣油加氢装置实际运行问题的建议和思路。

关键词: 浆态床, 减压渣油, 高负荷瓶颈, 减压塔, 压降, 浆液分馏

Abstract: After the commissioning of two newly constructed slurry bed residue hydrotreating units in an integrated refining and chemical project, the vacuum residue from two atmospheric and vacuum distillation units was entirely processed in the slurry bed units. By comparing key performance indicators such as feedstock properties, product yield, catalyst consumption, and hydrogen consumption of the two slurry bed units throughout 2022, it was concluded that there were certain deviations between the actual operation and the design values. Additionally, under high-load operating conditions, issues such as fluctuations in gas oil product quality, excessive load on slurry fractionation, high pressure drop in the vacuum column, and pipeline coking and clogging were observed.These problems were analyzed and the recommendations and strategies were proposed to address the practical operational challenges of slurry bed residue hydrotreating units.

Key words: slurry bed, vacuum residue, high-load bottleneck, vacuum column, pressure drop, slurry fractionation