石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (7): 90-98.

• 基础研究 • 上一篇    下一篇

径向床反应器扇形筒流体分布性能研究

赵乾煜1,2,鲍迪1,唐晓津1,李强1,徐春明2   

  1. 1. 中石化石油化工科学研究院有限公司
    2. 中国石油大学(北京)
  • 收稿日期:2024-12-25 修回日期:2025-02-18 出版日期:2025-07-12 发布日期:2025-07-01
  • 通讯作者: 唐晓津 E-mail:tangxj.ripp@sinopec.com

FLUID DISTRIBUTION PERFORMANCES IN SCALLOP FOR RADIAL BED REACTOR


  • Received:2024-12-25 Revised:2025-02-18 Online:2025-07-12 Published:2025-07-01

摘要: C8芳烃异构化是生产对二甲苯的重要反应过程,通常采用径向床反应器进行工业生产,而扇形筒是径向床反应器的关键内构件,在实现流体均匀分布方面发挥着重要的作用。采用冷态试验与计算流体动力学(CFD)相结合的方法,对扇形筒内部压降和流场分布进行分析。通过对比试验数据与模拟计算数据,发现不同气速条件下扇形筒内部压降及开孔段出口平均速度的相对误差基本小于15%,验证了所建立的扇形筒模拟计算模型的准确性。研究了入口气速对扇形筒内部流体流动特性的影响,发现不同气速条件下流体分布规律基本一致。扇形筒内开孔段气体流速沿圆周方向呈左右对称分布,中间孔的气体速度略小于两侧孔;由于射流区的存在,扇形筒内静压沿轴向由高到低呈现先减小后增大的变化趋势。

关键词: C8芳烃异构化, 扇形筒, 径向床反应器, 计算流体动力学

Abstract: The C8 aromatics isomerization is an important reaction process for the production of p-xylene. This process is typically carried out in a radial bed reactor, with the scallop which is a key internal component of the radial bed reactor, playing a significant role in achieving uniform fluid distribution. A combination method of cold model experiments and computational fluid dynamics (CFD) simulation was used to analyze the pressure drop and flow field distribution inside the scallop. By comparing the experimental data with the simulation data,it was found that the relative error between the pressure drop inside the scallop and the average outlet velocity of the side holes under different gas velocities was less than 15%, which validated the accuracy of the established scallop simulation model. The influence of inlet gas velocity on the fluid flow characteristics inside the scallop was investigated, and it was found that the fluid distribution patterns were essentially consistent under different gas velocities. The gas velocity in the perforated section of the scallop is symmetrical along the circumference, with the gas velocity in the middle hole slightly lower than that in the two side holes. Due to the presence of the jet zone, the static pressure inside the scallop shows a trend of decreasing first and then increasing along the axial direction from top to bottom.

Key words: C8 aromatics isomerization, scallop, radial bed reactor, computational fluid dynamics