石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (7): 172-178.

• 节能减排 • 上一篇    下一篇

百万吨级乙烯装置配套含硫废碱液处理技术对比研究

周彤1,褚鹏飞2,程彬彬3,马和旭1,谭向东1   

  1. 1. 中石化(大连)石油化工研究院有限公司工业废水无害化与资源化国家工程研究中心
    2. 中国石化镇海炼化分公司
    3. 中国石油化工股份有限公司炼油事业部
  • 收稿日期:2024-12-10 修回日期:2025-01-21 出版日期:2025-07-12 发布日期:2025-07-01
  • 通讯作者: 周彤 E-mail:zhoutong.fshy@sinopec.com
  • 基金资助:
    中国石化十条龙攻关项目

COMPARASION ON TREATMENT TECHNOLOGIES OF SULFUR-CONTAINING SPENT CAUSTIC FROM Mt/a GRADE ETHYLENE PLANT


  • Received:2024-12-10 Revised:2025-01-21 Online:2025-07-12 Published:2025-07-01

摘要: 目前,百万吨级乙烯装置含硫废碱液的成熟处理技术有国内开发的湿式氧化技术、国外引进的湿式氧化技术、催化氧化与生物强化组合技术等。分析表明:两种湿式氧化技术对乙烯废碱液中的硫醇、硫醚均有较好的处理效果,但国内开发的湿式氧化技术处理效率更高,废碱液化学需氧量(COD)降低率高达96.3%;相比之下,采用催化氧化技术处理后废碱液COD降低率仅为81.1%,催化氧化出水中仍含有大量有机硫化合物;而生物强化技术直接处理乙烯废碱液则存在处理效率低、恶臭气体难处理的问题。成本和经济性分析结果表明,国内开发的湿式氧化技术具有处理效率高、运行成本低、设备投资费用低的优点,具有很大的推广应用价值。

关键词: 乙烯装置, 废碱液, 湿式氧化, 催化氧化, 生物强化

Abstract: At present, mature technologies on the treatment of sulfur-containing spent caustic from million-ton ethylene plants included state-owned wet oxidation technology, imported wet oxidation technology, combination of catalytic oxidation and bioaugmentation technology. Analysis showed that both wet oxidation technologies had excellent treatment effects on thiols and sulfides of ethylene spent caustic, and further the state-owned wet oxidation technology had a higher treatment efficiency, with a COD removal rate of 96.3%. In comparison, the COD removal rate of catalytic oxidation technology was only 81.1%, and GC-MS analysis showed that the effluent from catalytic oxidation still contained a large amount of organic sulfur compounds, while the direct treatment of ethylene spent caustic by bioaugmentation technology had problems such as low treatment efficiency and difficult treatment of odorous gases. Cost and economic analysis showed that state-owned wet oxidation technology had the advantages of high treatment efficiency, low operating costs, low equipment investment costs, and had great promotion and application value.

Key words: ethylene plant, spent caustic, wet oxidation, catalytic oxidation, bioaugmentation