石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (11): 131-139.

• 综述 • 上一篇    下一篇

电场-材料协同聚结除油的研究现状及展望

朱志灏,张峰,秦冰,李博,王辉,杨海伦   

  1. 中石化石油化工科学研究院有限公司
  • 收稿日期:2025-05-09 修回日期:2025-07-20 出版日期:2025-11-12 发布日期:2025-10-24
  • 通讯作者: 秦冰 E-mail:qinbing.ripp@sinopec.com
  • 基金资助:
    中国石油化工股份有限公司项目;国家重点研发项目“地下水污染风险管控与绿色低碳修复关键技术

EFFECTIVE OIL REMOVAL EMULSIONS VIA INTEGRATED ELECTRIC FIELD AND MATERIAL COALESCENCE: A CRITICAL REVIEW

  • Received:2025-05-09 Revised:2025-07-20 Online:2025-11-12 Published:2025-10-24

摘要: 石化含油废水产生量大、成分复杂,其除油处理对环境保护及资源回收都具有重要意义,而乳化含油废水的除油是含油废水处理的重点与难点。电场破乳技术因无二次污染、分离率高等优势而受到关注,但其也存在技术不足。基于此,全面梳理了电场破乳技术对水包油(O/W)型乳液的破乳作用机制,分析了电场参数及破乳剂对破乳效率的影响规律,指出水力停留时间长、流动工况下破乳效率低是制约该技术工业应用的主要因素;进而,剖析了电场-材料协同聚结破乳技术在增加分散相液滴聚结位点、缩短分散相液滴富集的迁移距离等方面的协同作用机理,并系统总结了电场和材料特性影响其提升破乳效率的规律;最后,针对电场-材料协同聚结破乳技术当前研究的不足,建议从油滴运动和聚并微观行为、材料特性和床层结构优化、电极构造和集成方式优化等三方面开展进一步深入研究。

关键词: 含油废水, 除油, 乳液, 破乳, 电场, 聚结材料, 协同聚结

Abstract: The oily wastewater produced by petrochemical enterprises is generated in large quantities and contains complex components, making the removal of emulsified oil a key and challenging aspect of the treatment process. Electrocoalescence demulsification technology has been increasingly attracted attention due to its advantages of high separation efficiency and no secondary pollution, but certain technical limitations are also faced. First, the demulsification mechanisms of oil-in-water (O/W) type emulsions under electric fields are systematically reviewed, and the influence of electric field parameters and the addition of demulsifiers on demulsification efficiency is analyzed. It is pointed out that long hydraulic retention time and low demulsification efficiency under flow conditions are considered the main constraints for industrial application. Then, the synergistic mechanism of electrocoalescence enhanced by materials is discussed from the aspects of increasing coalescence sites and shortening the migration distance required for oil droplet accumulation, and the influence of electric field parameters and material properties on demulsification performance is systematically summarized. Finally, in view of current research shortcomings, suggestions are proposed for future development, including that further in-depth studies be conducted on oil droplet motion and coalescence behavior, optimization of material properties and bed structure be pursued, and the design and integration of three-dimensional electrodes be explored.

Key words: oily wastewater, oil removal, emulsion, demulsification, electric field, coalescence materials, synergistic coalescence