石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (11): 47-52.

• 催化剂 • 上一篇    下一篇

PS-Ⅷ高密度连续重整催化剂长周期运行及和大型装置中的应用

张新宽,张金行,刘建良,刘彤,董晨,王杰广   

  1. 中石化石油化工科学研究院有限公司
  • 收稿日期:2025-07-04 修回日期:2025-07-18 出版日期:2025-11-12 发布日期:2025-10-24
  • 通讯作者: 张新宽 E-mail:zhangxk.ripp@sinopec.com
  • 基金资助:
    中国石油化工股份有限公司合同项目

LONG-TERM OPERATION OF PS-Ⅷ HIGH-DENSITY CCR CATALYST AND APPLICATION IN LARGE-SCALE UNIT


  • Received:2025-07-04 Revised:2025-07-18 Online:2025-11-12 Published:2025-10-24

摘要: 中石化石油化工科学研究院有限公司开发的PS-Ⅷ高密度连续重整催化剂,在中国石化九江分公司(简称九江石化)1.2 Mt/a连续重整装置进行了工业试验和长周期运行考核,在Z石化公司3.2 Mt/a大型连续重整装置上进行了不同工况考察。结果表明:九江石化1.2 Mt/a连续重整装置通过换用PS-Ⅷ催化剂进行扩能改造,实现处理能力提高25%,各项性能指标超过技术保证值;历经4年工业运行后,PS-Ⅷ催化剂仍保持良好的物化性质和反应性能,具备长周期运行的能力。在Z石化公司大型连续重整装置的运行结果表明,当装置负荷率为104%和112%时,芳烃产率、纯氢产率及催化剂粉尘量等关键指标均满足技术协议要求,PS-Ⅷ高密度催化剂完全满足大型连续重整装置的运行需求。

关键词: 连续重整, PS-Ⅷ, 高密度催化剂, 长周期, 大型化

Abstract: The PS-Ⅷ high-density continuous reforming catalyst developed by SINOPEC Research Institute of Petroleum Processing Company, Limited has undergone industrial tests and long-term operation assessments in the 1.2 Mt/a continuous catalytic reforming (CCR) unit of SINOPEC Jiujiang Company, and has been evaluated under different case in a 3.2 Mt/a large-scale CCR unit of Petrochemical Company Z. The results showed that 1.2 Mt/a continuous reforming unit of Jiujiang Petrochemical Company, achieved 25% increase in capacity by upgrading to the PS-Ⅷ catalyst, with all performance indicators exceeding the guarantee in the technical proposal. The PS-Ⅷ catalyst maintained excellent physical and chemical properties and reaction performance after four years of operation, demonstrating its capability for long-term operation. The operational results of the PS-Ⅷ catalyst in the large-scale CCR unit of Petrochemical Company Z. indicated that the aromatics yield, hydrogen yield, and catalyst consumption could meet the guarantee in the technical proposal when the load rates reached 104% and 112%. The PS-Ⅷ high-density catalyst can fully meet the operation requirements of large-scale CCR units.

Key words: continuous catalytic reforming, PS-Ⅷ, high-density catalyst, long-term, large-scale