石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (12): 148-154.

• 节能减排 • 上一篇    下一篇

加氢裂化装置分馏塔系统和吸收稳定系统深度热集成

潘晓云1,梁嘉达2,高聃2   

  1. 1. 福建福海创石油化工有限公司
    2. 广东碳寻科技有限公司
  • 收稿日期:2025-07-17 修回日期:2025-08-23 出版日期:2025-12-12 发布日期:2025-12-02
  • 通讯作者: 梁嘉达 E-mail:101026700@qq.com

DEEP HEAT INTEGRATION BETWEEN MAIN FRACTIONATING COLUMN AND ABSORPTION-STABILIZATION SYSTEM IN A HYDROCRACKING UNIT


  • Received:2025-07-17 Revised:2025-08-23 Online:2025-12-12 Published:2025-12-02

摘要: 某石化公司3.16 Mt/a蜡油加氢裂化装置分馏塔一中回流取热量少,只供脱乙烷塔,导致分馏塔塔顶冷回流量达368.4 t/h,空气冷却器负荷大;而吸收稳定系统脱丁烷塔再沸器则消耗16.5 t/h管网2.2 MPa蒸汽,能耗高。基于全流程模拟拟合,定量分析分馏吸收稳定系统的操作,发现分馏塔热过剩190.5 GJ/h,仅36.6 GJ/h供脱乙烷塔,利用率只有19.2%,并且一中回流于第15板返塔,上部有足够分离空间,从而提出从第9板抽出、第8板返回,设置新中段回流取热供脱乙烷塔,而原中段回流作脱丁烷塔热源的分馏吸收稳定深度热集成方案。为保证稳定运行,将主分馏塔塔顶压力从0.20 MPa提升到0.25 MPa,以提高一中回流和二中回流温位;将脱丁烷塔塔顶压力从0.90 MPa降到0.60 MPa,以保证二中回流作热源。计算结果表明深度集成方案可使装置综合能耗降低238.5 MJ/,增效2 973.1万元/a。

关键词: 加氢裂化, 分馏塔, 吸收稳定系统, 热集成

Abstract: There are two main problems in hydrocracking unit with a processing capacity of 3.16 Mt/aina petroleum refinery: the surplus heat of the main fractionating column is only used by 19.2%, resulting huge cooling duty; debutanizer consumes 16.5 t/h of 2.2 MPa steam as its reboiler heat. With the help of total process simulation to the main fractionating column and absorption-stabilization system, a deep heat integration is suggested, where a new pumparound with No.9 withdrawing and No.8 returning is established, its heat is sent to deethanizer as reboiler heat; the original pumaround heat is transferred to the debutanizer replacing the 2.2 MPa steam. At the same time, the top pressure of the main fractionating column is increased to 0.25 MPa from 0.2MPa and the top pressure of the debutanizer is dropped to 0.60 MPa from 0.90 MPa. The simulation result shows that the integrated case achieves a benefit of 2.9731×107Yuan/a and a drop by 238.5 MJ/t for the comprehensive energy consumption.

Key words: hydrocracking, fractionating column, absorption-stabilization system, thermal integration