石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (12): 15-20.

• 加工工艺 • 上一篇    下一篇

溶剂脱沥青装置带料停开工问题分析及对策

申欣然,田磊,裴丽丽,李晓磊,于洋   

  1. 中国石化河南炼化分公司
  • 收稿日期:2025-07-14 修回日期:2025-07-26 出版日期:2025-12-12 发布日期:2025-12-02
  • 通讯作者: 申欣然 E-mail:2207835324@qq.com

ANALYSIS AND COUNTERMEASURES OF STARTUP AND SHUTDOWN ISSUES WITH FEEDSTOCK IN SOLVENT DEASPHALTING UNITS


  • Received:2025-07-14 Revised:2025-07-26 Online:2025-12-12 Published:2025-12-02

摘要: 某炼化公司0.8 Mt/a溶剂脱沥青装置于2024年10月因全厂加工模式变化被安排停工,自此装置进入了为期5个月的带料停工静置状态。由于系统未全部退料和彻底吹扫,导致停工和开工期间出现了停工时溶剂净化时间较长、开工时系统无法氮气分级气密导致近临界状态漏点多、副溶剂分支流程不畅等问题,通过规律性定时定点检查溶剂净化情况、泄漏检测与修复(LDAR)设备辅助、分段蒸汽吹扫等措施,有效保障了溶剂脱沥青装置的顺利停工和开工。

关键词: 溶剂脱沥青装置, 停工, 开工, 丁烷溶剂循环净化

Abstract: The 0.8Mt/a solvent deasphalting unit of a refining and chemical company was shut down in October 2024, due to the change in the overall processing mode of the entire plant. Since then, the unit has been in a five-month shutdown with material remaining inside for static storage. Due to incomplete material withdrawal and thorough purging of the system, problems such as prolonged solvent purification time during shutdown and inability to conduct nitrogen gas tightness tests in stages during startup, resulting in numerous near-critical leakage points, and poor flow in the secondary solvent branch process occurred. Through regular and scheduled inspections, assistance from LDAR detection equipment, and staged steam purging, the smooth shutdown and startup of the solvent deasphalting unit were effectively ensured.

Key words: solvent deasphalting unit, shutdown, startup, butane solvent circulation purification