石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (3): 34-37.

• 加工工艺 • 上一篇    下一篇

验证渣油加氢装置原料油高压换热器内漏的方法研究

康汉宇,应汶静,平传宝,于长旺   

  1. 中化泉州石化有限公司
  • 收稿日期:2025-08-11 修回日期:2025-10-12 出版日期:2026-03-12 发布日期:2026-03-02
  • 通讯作者: 康汉宇 E-mail:506101975@qq.com
  • 作者简介:2026-03-06

A QUICK WAY FOR CHECKING INTERNAL LEAKAGE OF HIGH-PRESSURE HEAT EXCHANGER OF FEED IN RDS UNIT

  • Received:2025-08-11 Revised:2025-10-12 Online:2026-03-12 Published:2026-03-02

摘要: 某炼油厂渣油加氢装置在经过超设计周期运行和部分换剂后,装置开工后催化剂的加氢脱硫、降残炭、以及脱金属性能低于预期。通过在正常操作条件下将渣油原料更换成100%高硫蜡油,根据反应生成油中的硫含量及硫分布评估,判断出高压换热器(渣油原料/反应产物换热器)不存在内漏,从而避免了渣油加氢装置停工以及打开高压换热器的检查过程,保证了装置在线率。

关键词: 渣油加氢, 高压换热器, 内漏, 蜡油, 反应生成油, 硫含量

Abstract: At one RDS unit in a refinery , following extended operation beyond the design cycle and partial catalyst change-out, the HDS, CCR removal, and HDM performance of the catalyst after unit startupwas lower than expected. To check whether high-pressure heat exchanger (residue feed/reactor effluent) was leak, the resid feed was switched to 100% high-sulfur VGO feed under normal operating condition. Based on the evaluation of sulfur content and sulfur distribution in the resid product, it was successfully confirmed that there was no internal leakage in the high-pressure heat exchanger. This avoided the shutdown of the RDS unit and the inspection process of opening the high-pressure heat exchanger, ensured the online rate of the unit.

Key words: RDS, high-pressure heat exchanger, internal leakage, gas oil, reaction product oil, sulfur content