石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (3): 94-101.

• 控制与优化 • 上一篇    下一篇

热集成技术在碳五分离过程中的应用

吴德爽1,季晓明2,王金3,王彦娟1,张健1   

  1. 1. 辽宁石油化工大学石油化工学院
    2. 中国航空油料有限责任公司黑龙江分公司
    3. 五矿矿业(安徽)工程设计有限公司
  • 收稿日期:2025-08-04 修回日期:2025-10-13 出版日期:2026-03-12 发布日期:2026-03-02
  • 通讯作者: 张健 E-mail:zhangjian2011@lnpu.edu.cn
  • 基金资助:
    教育部产学合作协同育人项目

APPLICATION OF THERMAL INTEGRATION TECHNOLOGY IN CARBON FIVE DISTILLATION SEPARATION PROCESS

  • Received:2025-08-04 Revised:2025-10-13 Online:2026-03-12 Published:2026-03-02

摘要: 以碳五分离过程中脱丁烷塔和碳五预分离塔为研究对象,利用UniSim Design软件建立常规精馏过程模型,并对脱丁烷塔和碳五预分离塔进行热集成优化,模拟结果表明,采用热集成技术优化后,冷凝器和再沸器能耗分别降低19.26%和19.02%,年度运行成本和年度总成本分别降低19.19%和15.05%。在稳态模型的基础上,建立精馏过程的动态模型,并设计动态控制方案,考察进料流量和进料组成的变化对精馏分离过程关键指标(塔顶塔底采出量、关键组分质量分数和塔顶塔底温度)的影响。动态响应分析结果表明:固定回流比控制结构在此分离过程中具有很好的抗干扰性能,能够实现动态模拟的稳定控制。

关键词: 碳五分离, 热集成, 稳态模型, 动态控制

Abstract: Taking the debutane column and the carbon fivepre-separation column in the carbon five separation process as the research object, the conventional distillation process model was established by using UniSim Design software, and the thermal integration of the debutane column and the carbon five pre-separation column was carried out. The simulation results showed that the energy consumption of the condenser and the reboiler was reduced by 19.26% and 19.02%, respectively, after the optimization of the thermal integration technology. Annual operating cost and annual total costwere reduced by 19.19% and 15.05%, respectively. Based on the steady-state model, a dynamic distillation process model was established, and a dynamic control scheme was designed to investigate the effects of feed flow and feed composition on the key parameters of distillation separation process (output at the top and bottom, mass fraction of key components and temperature at the top and bottom). The results of dynamic response analysis show that the fixed reflux ratio control structure has good anti-interference performance in the separation process, and can realize the stable control of dynamic simulation.

Key words: carbon five separation, thermal integration, steady state model, dynamic control