石油炼制与化工 ›› 2012, Vol. 43 ›› Issue (3): 19-23.

• 催化剂 • 上一篇    下一篇

催化裂解待生催化剂上焦炭的构成研究

曹伟,高永灿,张久顺   

  1. 中国石化石油化工科学研究院
  • 收稿日期:2011-08-29 修回日期:2011-09-24 出版日期:2012-03-12 发布日期:2012-02-28
  • 通讯作者: 曹伟 E-mail:caowei_yh@163.com
  • 基金资助:
    中国石油化工股份有限公司科技攻关项目

A STUDY OF COKE CONSTITUTION ON DCC SPENT CATALYST

  • Received:2011-08-29 Revised:2011-09-24 Online:2012-03-12 Published:2012-02-28

摘要: 在小型固定流化床催化裂化装置上,模拟催化裂解(DCC)工艺条件,考察质量空速、催化剂老化时间及催化剂上Ni含量对待生催化剂上积炭构成的影响。结果表明:在反应温度、剂油质量比不变的条件下,随质量空速的增大,待生催化剂上的焦炭量呈减少趋势,最终趋于定值(极限焦炭量),极限焦炭量为该反应温度下可汽提焦与附加焦量之和;附加焦与原料的残炭相关,在反应温度为565 ℃的条件下,有86.7%的原料残炭转化为焦炭;随着催化剂老化时间的增加,催化剂比表面积减小,附加焦与可汽提焦量之和减小,可汽提焦的量与催化剂的比表面积呈二次函数关系;在相同的质量空速下,随着催化剂上Ni含量的增加,待生催化剂上生焦量增加,且质量空速较低时,Ni含量的影响加大;在反应温度为565 ℃、剂油质量比为8、质量空速为4 h-1的条件下,可汽提焦占待生剂上焦炭总量的42.64%,比前期工作者得出的值提高约30百分点。

关键词: 质量空速, 比表面积, 附加焦, 剂油质量比, 可汽提焦

Abstract: By using a fixed fluidized bed device, the effect of weight hourly space velocity (WHSV), catalyst aging time and Ni content of catalyst on the coke constitution of spent catalyst under simulating DCC (deep catalytic cracking) process conditions was investigated. Test results show that under constant reaction temperature and catalyst to oil (cat/oil) ratio the coke content on spent catalyst decreases with the increase of WHSV till finally reached a minimum value (minimum coke), which is the sum of additional coke and stripping coke under this reaction temperature. The amount of additional coke is related with the carbon residue of the feedstock, about 86.7% of which was converted to coke under a reaction temperature of 565 ℃. With the increase of catalyst aging time, the specific surface area of the catalyst decreases, as well as the sum amount of additional coke and stripping coke. The yield of stripping coke has a quadratic function with the specific surface area of catalyst. Under constant WHSV, the coke content of spent catalyst increases with the increase of Ni content on catalyst, and the effect of Ni content is more significant under low WHSV. Under the conditions of a reaction temperature of 565 ℃, cat/oil mass ratio of 8 and WHSV of 4 h-1, the amount of stripping coke occupied 42.64% of the total coke on spent catalyst, which is more than 30 percentage points higher than that in the reference.

Key words: weight hourly space velocity, specific surface area, additional coke, catalyst-to-oil mass ratio, stripping coke

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