石油炼制与化工 ›› 2015, Vol. 46 ›› Issue (8): 34-39.

• 催化剂 • 上一篇    下一篇

无氮排放环境友好的低成本加氢裂化催化剂开发

任靖1,曹光伟2,张勇1,刘昶3   

  1. 1. 中国石化催化剂有限公司抚顺分公司
      2. 中国石化催化剂有限公司
      3. 中国石化抚顺石油化工研究院
  • 收稿日期:2014-10-28 修回日期:2015-02-09 出版日期:2015-08-12 发布日期:2015-07-27
  • 通讯作者: 任靖 E-mail:renjingfy@163.com
  • 基金资助:

    中国石化石油化工股份有限公司科技合同项目

DEVELOPMENT OF LOW-COST AND ECO-FRIENDLY HYDROCRACKING CATALYST WITHOUT NOx EMISSION

  • Received:2014-10-28 Revised:2015-02-09 Online:2015-08-12 Published:2015-07-27

摘要: 通过选用清洁、低成本的原材料,创新催化剂制备理念和方法,构建了加氢裂化催化剂清洁生产和低成本制备的技术平台。该技术平台集成清洁法胶溶剂、较高pH、低黏度金属盐溶液和高耐酸性改性分子筛等制备技术,催化剂制备过程中免除使用含氮化合物,实现了氨氮和NOx污染物的“零”排放;通过加氢金属活性相物种优选与引入方式的优化研究,使催化剂金属总量和堆密度大幅度降低,比常规方法制备的参比剂分别降低了20.0%和6.5%,单位体积(m3)催化剂原材料成本降低了约3.9 万元人民币,降幅约为28%,催化剂制备成本明显降低。催化剂性能评价试验和稳定性考察实验结果表明,新催化剂和常规催化剂的活性基本相当,产品性质基本一致,新催化剂具有很好的稳定性

Abstract: A clean process was realized by utilizing low cost, clean raw materials and new idea for hydrocracking catalyst production. This technology platform integrated clean peptizing agent, higher pH, low viscosity metal salt solution and modified molecular sieve resistant to acid. No nitrogen compounds were used during the catalyst preparation, resulting in zero emission of NOx and ammonia nitrogen. By optimizing hydrogenation metal species and the way of introduction, the total amount of metals and the bulk density are reduced by 20.0% and 6.5%, respectively, compared with the reference catalyst. The cost of raw materials is reduced by about ¥3.9×104/m3 catalyst, a drop of about 28%. The results of catalytic performance evaluation and stability test show that the new catalysts achieve the similar levels to those prepared by conventional methods and have good stability.