石油炼制与化工 ›› 2021, Vol. 52 ›› Issue (11): 111-115.

• 节能减排 • 上一篇    下一篇

低浓度H2S酸气硫回收工艺技术的优化

高伟,蒋义鹏,孟子昂,赵伟东,王攀   

  1. 中国石油长庆油田分公司第一采气厂
  • 收稿日期:2021-01-25 修回日期:2021-04-12 出版日期:2021-11-12 发布日期:2021-10-29
  • 通讯作者: 高伟 E-mail:1257075664@qq.com

OPTIMIZATION OF SULFUR RECOVERY TECHNOLOGY FROM LOW H2S CONCENTRATION ACID GAS

  • Received:2021-01-25 Revised:2021-04-12 Online:2021-11-12 Published:2021-10-29

摘要: 针对靖边气田某天然气净化厂硫磺回收装置尾气SO2排放不达标等问题,以提高H2S转化率、降低SO2排放量为目标,在传统Clinsulf-DO工艺的基础上,从工艺流程和催化剂方面进行优化设计,形成了双反应器选择性氧化硫回收工艺及尾气碱洗技术,并采用国产催化剂HS-35和HS-38进行催化反应。工业标定结果表明,改造后装置总硫转化率由原工艺的80.27%提升到94%以上,尾气中SO2的质量浓度降低到100 mg/m3以下,达到了新环保法规《石油炼制工业污染物排放标准(GB31570—2015)》的规定。较好的工业应用结果可为同行业低含H2S酸性气硫回收和尾气排放达标提供一定的参考。

关键词: 硫磺回收, 催化剂, 碱洗, 选择性氧化

Abstract: At present, there are problems such as over-standard SO2 emission from the sulfur recovery unit of a natural gas purification plant in Jingbian Gas Field. In order to solve this problem, this article aims to improve the conversion rate of H2S and reduce the emission of SO2. On the basis of the traditional Clinsulf-DO process, the optimization design is carried out from the aspects of process flow and catalyst. As a result, a dual-reactor selective sulfur oxidation recovery process plus tail gas alkaline washing technology is formed. In this process, domestic catalysts HS-35 and HS-38 are used for catalytic reaction in the the first and second reactors, respectively. The results of calibration data show that the total sulfur conversion rate of the retrofitted plant has been increased from 80.27% of the original process to over 94%. At the same time, the mass concentration of SO2 in the emitted tail gas is reduced to below 100 mg/m3, which can meet the requirements of the new environmental protection regulations "Petroleum Refining Industry Pollutant Emission Standard (GB31570-2015)". This technology has good industrial application effects, so it can provide a certain reference for sulfur recovery from low H2S acid gas to satisfy gas emission standards.

Key words: sulfur recovery, catalyst, alkaline wash, selective oxidation