石油炼制与化工 ›› 2022, Vol. 53 ›› Issue (12): 102-105.

• 节能减排 • 上一篇    下一篇

富氢气体梯级回收技术的工业应用

陈保华   

  1. 中国石油广西石化公司
  • 收稿日期:2022-09-01 修回日期:2022-09-19 出版日期:2022-12-12 发布日期:2022-12-06
  • 通讯作者: 陈保华 E-mail:chenbaohua@petrochina.com.cn
  • 基金资助:
    中海石油炼化有限责任公司资助项目

COMMERCIAL APPLICATION OF CASCADE RECOVERY TECHNOLOGY FOR HYDROGEN-RICH GAS

  1. PetroChina Guangxi Petrochemical Company
  • Received:2022-09-01 Revised:2022-09-19 Online:2022-12-12 Published:2022-12-06

摘要: 针对全加氢型炼油厂大量富氢气体作为低价值燃料进入燃料气管网的问题,提出不同浓度富氢气体的梯级回收利用方案:低浓度的含氢气体先经过膜回收二期装置进行初步分离,其产品氢与轻烃回收干气、异构化干气、火炬回收气一起作为膜回收一期装置的原料,进行二次分离,产品氢再与连续催化重整产品氢、渣油加氢低压分离气(低分气)、蜡油加氢裂化低分气、柴油加氢低分气一起进行变压吸附三次分离,产出体积分数99.54%的高纯度氢气。工业应用结果表明,对于加工能力10.0 Mt/a的炼油厂,采用富氢气体梯级回收技术后,回收氢气 13.1 kt/a,降低天然气消耗21.2 kt/a,降低碳排放 150 kt/a,吨油加工成本降低 4.62 元。

关键词: 氢气, 变压吸附, 膜回收, 梯级回收, 碳排放

Abstract: In view of the problem that a large amount of hydrogen-rich gas in the fully hydrogenation refinery enters the fuel gas pipeline network as low value fuel, a cascade recovery and utilization scheme of hydrogen-rich gas with different concentrations was proposed: the hydrogen-containing gas with low concentration was initially separated through the membrane recovery unit (phase II).The product hydrogen(phase II), dry gas from light hydrocarbon recovery unit and isomerization unit, and flare recovery gas were used as the raw materials of the membrane recovery unit(phase I) for secondary separation.The product hydrogen(phase I), the continuous reformer hydrogen, low pressure separation gas from residue hydrotreater, gas oil hydrocracker and diesel hydrogenation unit were thirdly separated by PSA to produce high purity hydrogen with 99.54% of hydrogen. The commercial application results showed that for a refinery with a processing capacity of 10.0 Mt/a, the hydrogen recovery was 13.1 kt/a, the natural gas consumption was reduced by 21.2 kt/a, the carbon emission was reduced by 150 kt/a, and the processing cost was reduced by 4.62 Yuan/t.

Key words: hydrogen, PSA, membrane recovery, cascade recovery, carbon emission