石油炼制与化工 ›› 2022, Vol. 53 ›› Issue (9): 44-49.

• 基础研究 • 上一篇    下一篇

过滤-反应耦合的高效浆态床反应器的开发

高国华1,李红波1,田雅楠1,彭敏娟2,杨克勇1,宗保宁1   

  1. 1. 中国石化石油化工科学研究院
    2. 河北都邦石化工程设计有限公司
  • 收稿日期:2022-05-15 修回日期:2022-05-14 出版日期:2022-09-12 发布日期:2022-08-24
  • 通讯作者: 宗保宁 E-mail:zongbn.ripp@sinopec.com
  • 基金资助:
    浆态床过氧化氢技术高效催化剂及工作液构建与作用机制研究;高效负载型催化剂及绿色催化新技术

DEVELOPMENT OF A HIGH-EFFICIENCY SLURRY REACTOR WITH FILTRATION-REACTION COUPLING

  • Received:2022-05-15 Revised:2022-05-14 Online:2022-09-12 Published:2022-08-24

摘要: 浆态床反应器因传质性能优异而应用广泛,但因采用细粉微球催化剂,高效固液分离是保障其长周期稳定运行的技术关键,这对大处理量的浆态床蒽醌法生产双氧水技术开发尤为重要。通过一系列冷模试验,对催化剂平均粒径、过滤材料孔径、搅拌桨叶端线速度、过滤压差等因素影响过滤通量的规律进行了详细研究,开发出了一种集反应、过滤、气液分离于一体的高效浆态床反应器。将该浆态床反应器应用到烷基蒽醌加氢过程中,开展热模评价试验,连续稳定运转1 000 h,无需反冲操作仍可保持高通量过滤,验证了所开发的高效浆态床反应器的可行性。

关键词: 浆态床, 加氢反应器, 高通量, 过滤, 双氧水, 蒽醌

Abstract: The slurry-bed reactor has been widely used because of its excellent mass transfer performance. High-efficiency solid-liquid separation is the key of technology to ensure its long-term stable operation due to the use of fine powder microsphere catalyst, which is particularly important for the development of hydrogen peroxide production technology by slurry-bed anthraquinone method with a very large treatment amount. Through a series of cold model tests, the effects of the average particle size of catalyst, the pore size of the filter material, the stirator leaf end linear velocity, the filter pressure difference on the filtration flux were studied in detail, and a high-efficiency slurry-bed reactor integrated reaction, filtration and gas-liquid separation was developed. The slurry-bed reactor was applied to the hydrogenation process of alkylanthraquinone. The experimental device used the new slurry-bed reactor could run continuously with high-throughput filtering for more than 1 000 hours without any backflushing, which verified the feasibility of the new slurry reactor.

Key words: slurry reactor, hydrogenation reactor, high-throughput, filtration, H2O2, anthraquinone