石油炼制与化工 ›› 2024, Vol. 55 ›› Issue (9): 1-7.

• 催化剂 •    下一篇

重油催化裂解装置定制开工剂的开发与工业应用

韩蕾1,徐永隆2,周翔1,陈妍1,王鹏1,龚姝玮1,宋海涛1   

  1. 1. 中石化石油化工科学研究院有限公司
    2. 中国石化安庆分公司
  • 收稿日期:2023-12-28 修回日期:2024-05-08 出版日期:2024-09-12 发布日期:2024-08-28
  • 通讯作者: 韩蕾 E-mail:han-lei.ripp@sinopec.com
  • 基金资助:
    稀土分子筛催化新材料制备关键技术及应用

DEVELOPMENT AND COMMERCIAL APPLICATION OF TAILORED START-UP CATALYST FOR RESID TO CHEMICALS UNIT

  • Received:2023-12-28 Revised:2024-05-08 Online:2024-09-12 Published:2024-08-28

摘要: 基于重油高效催化裂解(RTC)装置的工艺特点和产物分布需求,兼顾对开工催化剂流化性能、物化性能的要求,科学混配优选平衡剂组分、定制新鲜剂组分和惰性助剂,开发了定制开工剂TSC-R1。与传统的开工剂相比,定制开工剂物性指标优异,具有更高的丙烯因子和更低的焦炭选择性,可以快速匹配目标装置的开工需求。在中国石化安庆分公司3.00 Mt/a RTC装置上的工业应用表明,装置调整时间大幅缩短,装置仅需7 d即可达到稳定运行状态,催化剂反应活性快速达到平稳,有助于装置的产品分布更快地达到设计工况,保证经济效益。

关键词: 重油催化裂解, 定制开工剂, 焦炭选择性, 丙烯因子

Abstract: Based on the process characteristics and product distribution of resid to chemicals (RTC) unit, while considering the demands for the fluidization performance and physicochemical properties of the start-up catalyst, a scientific blend of selected equilibrium catalyst component, customized fresh component, and inert auxiliary was developed to create the tailored start-up catalyst TSC-R1. Compared to traditional start-up catalyst, the tailored start-up catalyst has excellent physical properties, higher propylene factor and lower coke selectivity, and can quickly match the start-up requirements of the target plant, enhancing the economic benefits of the RTC unit. The industrial application of TSC-R1 in SINOPEC Anqing Petrochemical Company 3.00 Mt/a RTC unit showed that the adjustment time of the unit was greatly shortened, and the time for the unit to achieve stable operation was only 7 d. The quick and stable reaction activity of the catalyst is helpful for the product distribution of the unit to reach the design condition and ensures economic benefits.

Key words: resid to chemicals, tailored start-up catalyst, coke selectivity, propylene factor