石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (5): 156-168.

• 特约文章 • 上一篇    下一篇

催化裂化反应系统耦合强化装备技术的开发

卢春喜1,范怡平1,王龙延2,张振千2,刘梦溪1,许栋五3   

  1. 1. 中国石油大学(北京)
    2. 中石化炼化工程(集团)股份有限公司洛阳技术研发中心
    3. 洛阳森德石化工程有限公司
  • 收稿日期:2024-11-12 修回日期:2024-12-16 出版日期:2025-05-12 发布日期:2025-04-14
  • 通讯作者: 卢春喜 E-mail:lcx725@sina.com
  • 作者简介:2025-05-01
  • 基金资助:
    国家重点研发计划

DEVELOPMENT OF INTENSIFYING-COUPLING EQUIPMENT TECHNOLOGY FOR FCC REACTION SYSTEM

  • Received:2024-11-12 Revised:2024-12-16 Online:2025-05-12 Published:2025-04-14

摘要: 催化裂化反应系统相关装备的开发需要满足“高-快协同”,即应实现流动-传递环境的“三高”[油气-催化剂(简称油-剂)高效接触、油-剂高效分离、催化剂高效汽提)]与反应动力学所要求的“快”的相互协同。基于将单一非均匀流化区域分解-重构的方法,开发了新型预提升装备和汽提装备;将空气动力学理论用于多相流分析,形成了可调控多股受限射流-多相流的进料装备技术;通过强化有效切向速度,开发了全新理念的提升管出口油-剂快速分离装备。这些装备不仅具备优良的性能,还可实现催化裂化反应系统内两相流型的快速转捩,获得了广泛的工业应用。

关键词: 耦合装备, 预提升, 进料, 快速分离, 汽提

Abstract: The development of equipment related to catalytic cracking reaction systems needs to satisfy the “high-quick synergy” principle, which requires mutual coordination between the "three highs" in the flow-transfer environment [high-efficiency oil-catalyst contact (referred to as oil-cat), high-efficiency oil-cat separation, and high-efficiency catalyst stripping] and the “quick” requirement dictated by reaction kinetics. Based on the method of decomposing and reconstructing single heterogeneous fluidization zones, novel pre-lifting equipment and stripping equipment have been developed. By applying aerodynamic theorem to multiphase flow analysis, feed injection equipmentthat can regulate multi-channel confined jet flow-multiphase flow has been developed. Through enhancing effective tangential velocity, a revolutionary oil-cat rapid separation equipment with innovative concepts has been created for riser outlets. These equipment configurations not only demonstrate excellent performance but also enable quick phase transition of two-phase flow patterns within catalytic cracking reaction systems, achieving extensive industrial applications.

Key words: coupling equipment, pre-lift, feed injection, quick separator, stripper