石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (9): 82-88.

• 控制与优化 • 上一篇    下一篇

基于DMOA-BP神经网络的催化裂化装置汽油产率预测研究

王学深1,潘艳秋1,王成宇1,孙延吉2   

  1. 1. 大连理工大学化工学院
    2. 北京诚润数智科技有限责任公司
  • 收稿日期:2025-03-14 修回日期:2025-04-17 出版日期:2025-09-12 发布日期:2025-08-28
  • 通讯作者: 潘艳秋 E-mail:yqpan@dlut.edu.cn

GASOLINE YIELD PREDICTION STUDY OF CATALYTIC CRACKING UNIT BASED ON DMOA-BP NEURAL NETWORK

  • Received:2025-03-14 Revised:2025-04-17 Online:2025-09-12 Published:2025-08-28

摘要: 催化裂化是石油炼制过程中重油轻质化的重要工艺,建立催化裂化装置产品预测模型有利于优化工艺过程和建立智能化炼油厂。针对国内某炼油厂智能化建设的需求,构建了一种基于优化的BP神经网络的催化裂化装置汽油产率预测模型。通过数据清洗和最大信息系数相关性分析,从30个初始输入变量中筛选出与汽油产率关联性较强的12个输入变量,降维率达到60%。在此基础上,采用6种智能优化算法对12-8-1结构的BP神经网络的初始权重与阈值进行优化,并比较不同优化算法下的模型预测性能。结果表明,矮猫鼬算法优化的BP神经网络(DMOA-BP)预测效果最佳,其平均绝对误差、均方误差、平均绝对百分比误差均显著低于其他算法,且4次交叉验证的平均决定系数R2为0.9889,因此选择DMOA-BP作为催化裂化装置汽油产率预测模型。该模型为炼油厂智能化生产提供了高精度、低复杂度的预测工具,对催化裂化装置优化运行具有指导意义。

关键词: 催化裂化, 相关性分析, BP神经网络, 矮猫鼬算法, 非线性, 数据预处理

Abstract: Catalytic cracking is a key process for converting heavy oil to lighter fractions in petroleum refining, and establishing a product prediction model for a catalytic cracking unit facilitates process optimization and the development of smart refineries. In response to the intelligent construction requirements of a domestic refinery,a gasoline yield prediction model for a catalytic cracking unit based on an optimized BP neural network was proposed. Through data cleaning and maximum information coefficient analysis, 12 input variables highly correlated with gasoline yield were selected from the original 30 variables, achieving a 60% dimensionality reduction. On this basis, 6 intelligent optimization algorithms were employed to optimize the initial weights and thresholds of a BP neural network with a 12-8-1 structure, and the predictive performance of the model was compared under different optimization algorithms. The results show that the BP neural network optimized by the dwarf mongoose optimization algorithm (DMOA-BP) yields the best prediction accuracy, with its mean absolute error, mean square error, and mean absolute percentage error all significantly lower than those of the other algorithms. Moreover, the average coefficient of determination (R2) over fourfold cross-validation reached 0.9889. Therefore, DMOA-BP was selected as the gasoline yield prediction model for the catalytic cracking unit, providing a high-accuracy, low-complexity prediction tool for intelligent production in refineries and offering valuable guidance for the optimized operation of catalytic cracking units.

Key words: catalytic cracking, correlation analysis, BP neural network, dwarf mongoose optimization algorithm, nonlinearity, data preparation