石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (1): 1-8.

• 催化剂 •    下一篇

正丁烯骨架异构化催化剂RBIW-400的研发和应用

王子健,刘洪全,孔令江,于中伟,李金芝,马爱增   

  1. 中石化石油化工科学研究院有限公司
  • 收稿日期:2025-08-25 修回日期:2025-09-22 出版日期:2026-01-12 发布日期:2025-12-23
  • 通讯作者: 王子健 E-mail:wangzijian.ripp@sinopec.com

DEVELOPMENT AND APPLICATION OF RBIW-400 CATALYST FOR SKELETAL ISOMERIZATION OF n-BUTENE

  • Received:2025-08-25 Revised:2025-09-22 Online:2026-01-12 Published:2025-12-23

摘要: 通过筛选模板剂并优化合成条件,在优选的模版剂与SiO2质量比、晶化温度、碱度和晶化时间下,采用水热合成法制备出具有规整宽大薄片状形貌的高硅铝比镁碱沸石;进而,以氢氧化铝粉为黏结剂,开发出RBIW-400正丁烯骨架异构化催化剂,于2019年在某厂600 kt/a醚后碳四异构化装置上成功进行工业应用。工业应用结果表明,该催化剂具有优异的正丁烯骨架异构化反应活性、目标产物选择性和长时间运行稳定性,达到了国际先进水平,正丁烯转化率可达42.40%,异丁烯选择性可达95.62%。在未来轻烃资源过剩、高价值化工品短缺的背景下,该技术将具有广阔的市场应用前景。

关键词: 镁碱沸石, 异构化, 正丁烯, 异丁烯, 黏结剂, 模版剂, 晶化

Abstract: By screening template agents and optimizing synthesis conditions, high silica-alumina ratio ferrierite with regular and wide sheet-like morphology were prepared by hydrothermal synthesis under the optimal template agent to SiO2 mass ratio, crystallization temperature, alkalinity, and crystallization time. The RBIW-400 n-butene skeletal isomerization catalyst was developed using aluminum hydroxide powder as a binder and successfully applied in a 600 kt/a ether post C4 isomerization unit of a certain factory in 2019. The industrial application results show that the catalyst has excellent activity in the skeleton isomerization reaction of n-butene, selectivity of target products, and long-term stability, reaching the international advanced level. The conversion rate of n-butene can reach 42.40%, and the selectivity of isobutene can reach 95.62%. In the context of surplus light hydrocarbon resources and shortage of high-value chemicals in the future, this technology will have broad market application prospects.

Key words: ferrierite, isomerization, n-butene, isobutene, binder, template agent, crystallization