石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (1): 13-21.

• 催化剂 • 上一篇    下一篇

炭包覆对渣油加氢催化剂性能的影响

郭传奎,贾燕子,刘清河,杨清河,浦宁   

  1. 中石化石油化工科学研究院有限公司
  • 收稿日期:2025-04-21 修回日期:2025-08-29 出版日期:2026-01-12 发布日期:2025-12-23
  • 通讯作者: 杨清河 E-mail:yangqh.ripp@sinopec.com

INFLUENCE OF CARBON COATING ON THE PERFORMANCE OF RESIDUE HYDROPROCESSING CATALYSTS


  • Received:2025-04-21 Revised:2025-08-29 Online:2026-01-12 Published:2025-12-23

摘要: 针对渣油加氢催化剂活性相稳定性差、活性下降快的问题,采用乙烯焦油作为碳源制备出炭包覆活性相结构,并通过X射线衍射、Raman光谱、傅里叶变换红外光谱等手段进行表征,探究碳源、碳含量、焙烧温度对包覆炭层的结构及炭包覆催化剂的加氢脱硫和脱残炭活性的影响。研究表明,乙烯焦油比1-甲基萘更适合作为制备包覆炭层结构的碳源,其制备的炭层具有较高的缩合度。随着碳含量的增加和焙烧温度的升高,炭层石墨化程度提高。包覆炭层结构不可避免地会覆盖催化剂活性位点,使得催化剂加氢脱硫和脱残炭活性均降低,但是包覆炭层结构能够解决反应过程中活性相层降的问题,提升活性相结构的稳定性,对提高催化剂活性稳定性具有重要意义。

关键词: 炭包覆, 活性相结构, 渣油加氢, 乙烯焦油, 石墨化, 焙烧温度

Abstract: In response to the challenge of poor stability and rapid deactivation of the active phase in residue hydrotreating catalysts during reaction processes,the carbon-coated active phase structure was prepared using ethylene tar as the carbon source, and the carbon-coated active phasewas characterized by means of X-ray diffraction, Raman spectroscopy, and Fourier transform infrared spectroscopy, etc. The study explores the effects of carbon source, carbon content,and calcination temperature on the structure of the carbon layer and the hydrodesulfurization and microcarbon residue reduction activities of the carbon-coated catalyst. The studies show that ethylene tar is more suitable than 1-methylnaphthalene as a carbon source for preparing carbon layer structures, and the carbon layer prepared from it has a higher degree of condensation. With the increase of carbon content and calcination temperature, the degree of graphitization of the carbon layer improves. The carbon layer structure inevitably covers the active sites of the catalyst, reducing both the hydrodesulfurization and microcarbon residue reduction activities of the catalyst. However, the coated carbon structure can solve the problem of active phase degradation during the reaction process and enhance the stability of the active phase structure, which is of great significance for improving the stability of catalyst activity.

Key words: carbon coating, active phase structure, RDS, ethylene tar, graphitization, calcination temperature