石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (1): 159-163.

• 综述 • 上一篇    

废塑料回收与催化剂循环利用的耦合路径展望

潘琼,张晓华,邢定峰,吕清龙   

  1. 中国石油规划总院
  • 收稿日期:2025-07-14 修回日期:2025-08-06 出版日期:2026-01-12 发布日期:2025-12-23
  • 通讯作者: 潘琼 E-mail:panqiong@petrochina.com.cn

PROSPECTS FOR THE COUPLING PATHWAY OF WASTE PLASTIC RECYCLING AND PETROCHEMICAL CATALYST REUTILIZATION

  • Received:2025-07-14 Revised:2025-08-06 Online:2026-01-12 Published:2025-12-23

摘要: 在“双碳”目标和经济增长背景下,石油化工行业对资源高效利用与绿色循环需求日益迫切。催化剂作为核心单元,其高效使用与循环再生可降低成本、助力碳减排。但传统催化剂再生能耗高、碳排放量大,需寻求低碳高效路径。我国塑料垃圾超过60 Mt/a,回收率约为30%,焚烧填埋导致资源浪费和污染。废塑料热解技术能将难回收的塑料转化为液体燃料、可燃气体和炭,促进资源再利用。随着催化剂性能和工艺优化,热解效率提升,热解成为废塑料化学回收重要技术,但由于存在能耗高、受杂质影响及废气残渣难处理等问题,其产业化受到限制。将废塑料热解产物与催化剂循环利用进行耦合,探讨热解气、炭、油在催化剂再生、载体制备及催化裂化中的应用与协同机制,提出集成化低碳方案,可为石化行业绿色转型提供理论与实践支持。

关键词: 废塑料回收, 热解, 催化剂再生, 循环利用

Abstract: Under the dual goals of "carbon peak and carbon neutrality" and economic growth, the petroleum and chemical industry is facing an increasingly urgent demand for efficient resource utilization and green recycling. As a core unit, the efficient use and cyclic regeneration of catalysts can reduce costs and contribute to carbon emission reduction. However, traditional catalyst regeneration is characterized by high energy consumption and large carbon emissions, making it necessary to explore low-carbon and high-efficiency pathways. In China, plastic waste exceeds 60 Mt/a, with a recycling rate of approximately 30%. Incineration and landfilling of such waste lead to resource waste and pollution. Pyrolysis technology for waste plastics can convert hard-to-recycle plastics into liquid fuels, combustible gases, and carbon, thereby promoting resource reuse. With the optimization of catalyst performance and processes, pyrolysis efficiency has improved, making pyrolysis an important technology for chemical recycling of waste plastics. Nevertheless, its industrialization is restricted by factors such as high energy consumption, the impact of impurities, and the treatment of waste gas and residues. Looking ahead to the coupling of waste plastic pyrolysis products with the cyclic utilization of petrochemical catalysts, this work explores the applications and synergistic mechanisms of pyrolysis gas, char, and oil in catalyst regeneration, preparation, and cracking processes. It proposes an integrated low-carbon scheme, which can provide theoretical and practical support for the green transition of the petrochemical industry.

Key words: waste plastic recycling, pyrolysis, catalyst regeneration, circular utilization