石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (5): 70-77.

• 基础研究 • 上一篇    下一篇

超重力微气泡强化柴油加氢精制过程化学氢耗研究

彭佩琦1,习远兵1,张锐1,罗勇2   

  1. 1. 中石化石油化工科学研究院有限公司
    2. 北京化工大学
  • 收稿日期:2025-10-15 修回日期:2026-01-20 出版日期:2026-05-12 发布日期:2026-04-24
  • 通讯作者: 习远兵 E-mail:xiyb.ripp@sinopec.com
  • 基金资助:
    过程强化对多组分加氢反应动力学交叉影响研究

STUDY ON CHEMICAL HYDROGEN CONSUMPTION IN HIGH-GRAVITY MICROBUBBLE-ENHANCED DIESEL HYDROFINING PROCESS

  • Received:2025-10-15 Revised:2026-01-20 Online:2026-05-12 Published:2026-04-24

摘要: 采用超重力微气泡上行式液相加氢反应器,以混合柴油为原料,在压力为8 MPa、氢油体积比为150条件下,对反应器不同轴向位置处加氢产物中硫化物、氮化物和芳烃含量进行测定,利用化学方程法计算加氢脱硫、加氢脱氮和芳烃加氢饱和反应(HDA)的氢耗,并建立氢耗动力学模型。结果表明,在反应初期,超重力微气泡工艺(微气泡工艺)对硫化物和氮化物的脱除优势较为明显,但其氢耗高于常规加氢工艺(常规工艺),HDA氢耗在总氢耗中占比较大;随反应进程加深,二者氢耗差异逐渐缩小。反应动力学研究结果表明,微气泡工艺中各反应的表观活化能较常规工艺略有降低,反应速率常数提高,验证了其强化反应动力学的特性。随温度升高,两种液相加氢工艺下各反应氢耗均整体提升,但随着温度进一步上升,微气泡工艺的传质优势减弱,其与常规工艺的氢耗差异逐渐减小。超重力微气泡通过增大气液传质面积有效强化了加氢过程,提升了氢利用效率,为柴油液相加氢工艺的优化与工业应用提供理论依据。

关键词: 超重力微气泡, 液相加氢, 化学氢耗, 加氢脱硫, 加氢脱氮, 芳烃加氢饱和

Abstract: A high-gravity (HiGee) microbubble upward-flow liquid-phase hydrogenation reactor was utilized for the hydroprocessing of blended diesel feedstock. Under a operating conditions of 8 MPa pressure and a hydrogen-to-oil volume ratio of 150, the contents of sulfides, nitrides and aromatic compounds in the hydrogenation products were quantified at different axial positions of the reactor. Hydrogen consumption associated with hydrodesulfurization (HDS), hydrodenitrogenation (HDN) and aromatics saturation (HDA) reactions was calculated via the chemical equation method, followed by the establishment of a hydrogen consumption kinetic model. Results showed that at the initial reaction stage, the HiGee microbubble process exhibited distinct superiority in sulfide and nitride removal; however, its hydrogen consumption was higher than that of the conventional process, with HDA hydrogen consumption accounting for a substantial proportion of the total hydrogen consumption. As the reaction proceeded, the discrepancy in hydrogen consumption between the two processes gradually narrowed. Kinetic analysis revealed slightly lower apparent activation energies and higher reaction rate constants for all reactions in the microbubble process compared with the conventional process, confirming its enhanced reaction kinetics. With rising reaction temperature, the hydrogen consumption of all reactions increased overall for both liquid-phase hydrogenation processes. However, the mass transfer advantage of the microbubble process diminished with increasing temperature, leading to a progressive reduction in its hydrogen?consumption difference relative to the conventional process. By effectively enlarging the gas-liquid mass transfer area, the HiGee microbubble technology intensifies the hydrogenation process and improves hydrogen utilization efficiency, providing a theoretical foundation for the optimization and industrial application of diesel liquid-phase hydrogenation processes.

Key words: high-gravity microbubbles, liquid-phase hydrogenation, chemical hydrogen consumption, hydrodesulfurization, hydrodenitrogenation, aromatics saturation