石油炼制与化工 ›› 2026, Vol. 57 ›› Issue (6): 26-35.

• 加工工艺 • 上一篇    下一篇

炼油厂饱和干气轻烃深度回收组合工艺的开发与应用

练弢1,毛存彪2,练泽平1,郭振宇1,刘荣博1,张培培3   

  1. 1. 中海石油宁波大榭石化有限公司
    2. 北京欧谊德科技有限公司
    3. 中海油化工与新材料科学研究院(北京)有限公司
  • 收稿日期:2026-03-10 修回日期:2026-03-24 出版日期:2026-06-12 发布日期:2026-05-22
  • 通讯作者: 练弢 E-mail:liantao@cnooc.com.cn
  • 作者简介:2026-06-12

DEVELOPMENT AND APPLICATION OF A COMBINED PROCESS FOR DEEP RECOVERY OF LIGHT HYDROCARBONS FROM SATURATED REFINERY DRY GAS

  • Received:2026-03-10 Revised:2026-03-24 Online:2026-06-12 Published:2026-05-22

摘要: 针对炼油厂饱和干气轻烃(C2+组分)回收工艺中干气C2+组分残存量高、乙烷及轻烃回收率低、能耗偏高等问题,开发了一种用于轻烃深度回收的高效组合吸收(ECA)工艺。该工艺采用“三级吸收、多级分离”技术路线,通过丙烷、丁烷和甲苯的优化组合及分级顺序吸收,实现饱和干气中C2+组分的高效捕集。工艺模拟计算结果表明,ECA工艺可使乙烷及轻烃回收率提升至98%以上,处理后干气中C2+组分摩尔分数不大于1.0%,单位综合能耗较传统方案降低17%以上。新建的工业装置投产运行后,其乙烷和C2+ 轻烃回收率分别达98.85%和98.23%,干气中C2+ 组分摩尔分数不大于1.0%,实现了C2+ 轻烃深度回收与高值化利用。该工艺具有吸收剂循环量低、产品纯度高、能耗低等技术优势,经济效益显著,工业应用前景广阔。

关键词: 饱和干气, 轻烃回收, 组合吸收, 富乙烷气

Abstract: Aiming at the problems existing in the recovery process of light hydrocarbons (C2+ components) from saturated refinery dry gas, such as high residual C2+ content in dry gas, low recovery rate of ethane and light hydrocarbons, and relatively high energy consumption, an efficient combined absorption (ECA) process for deep recovery of light hydrocarbons was developed. The process adopts the technical route of “three-stage absorption and multi-stage separation”. Through the optimal combination of propane, butane and toluene as well as sequential graded absorption, efficient capture of C2+ components in saturated dry gas is realized. Process simulation results show that the ECA process can increase the recovery rate of ethane and light hydrocarbons to more than 98%, the mole fraction of C2+ components in the treated dry gas is no more than 1.0%, and the unit comprehensive energy consumption is reduced by more than 17% compared with the traditional scheme. After the newly built industrial unit was put into operation, the recovery rates of ethane and C2+ light hydrocarbons reached 98.85% and 98.23% respectively, and the mole fraction of C2+ components in dry gas was no more than 1.0%, realizing the deep recovery and high-value utilization of C2+ light hydrocarbons. The process has technical advantages of low absorbent circulation rate, high product purity and low energy consumption, with remarkable economic benefits and broad prospects for industrial popularization and application.

Key words: saturated dry gas, light hydrocarbon recovery, combined absorption, ethane-rich gas