石油炼制与化工 ›› 2025, Vol. 56 ›› Issue (8): 19-26.

• 加工工艺 • 上一篇    下一篇

某千万吨级炼油厂重油加工脱瓶颈方案研究

王晓锋1,史晓迪2,詹小燕1   

  1. 1. 中海石油宁波大榭石化有限公司
    2. 中石化石油化工科学研究院有限公司
  • 收稿日期:2025-02-17 修回日期:2025-04-02 出版日期:2025-08-12 发布日期:2025-07-28
  • 通讯作者: 史晓迪 E-mail:shixiaodi.ripp@sinopec.com

RESEARCH ON DEBOTTLENECKING SCHEME OF HEAVY OIL PROCESSING IN A 10-Mt/a REFINERY

  • Received:2025-02-17 Revised:2025-04-02 Online:2025-08-12 Published:2025-07-28

摘要: 国内某千万吨级炼油厂炼化一体化项目投产后,出现重油加工能力不足的问题。依托该炼油厂现有原油资源和装置,合理增设重油加工装置,对全厂产品结构进行调整。对新建延迟焦化装置、新建浆态床渣油加氢装置等多方案进行对比,效益测算结果表明:新建延迟焦化装置方案的液体收率较低,且其生产的石油焦产品价格较低,因此采用该方案的效益较低;新建浆态床渣油加氢装置方案解决了炼油厂重油加工能力不足的问题,实现了全厂不生产沥青、船用燃料油等重质油品,同时新建柴油加氢裂化装置处理全厂二次柴油,减少柴油产量,增产催化重整原料,高附加值产品对二甲苯产量增加0.1 Mt/a,化工轻油产量提高0.6 Mt/a以上,符合石化行业“油转化”趋势。

关键词: 延迟焦化, 减压渣油, 浆态床渣油加氢, 对二甲苯, 沥青, 催化重整, 柴油加氢裂化, 效益测算

Abstract: A certain domestic refinery with a capacity of 10-Mt/a faces the problem of insufficient heavy oil processing capacity after the commissioning of the refinery-chemical integration project. Relying on the existing crude oil resources and actual facilities of the refinery, focusing on the heavy oil processing system, implement a comprehensive adjustment of the product structure. After comparing multiple schemes such as the construction of a new delayed coking unit and a new slurry-bed residual oil hydrogenation unit, the benefit calculation results indicate that the liquid yield of the newly constructed delayed coking unit is relatively low, and the price of the petroleum coke produced is also low, leading to lower benefits from adopting this scheme. The construction of the new slurry-bed residual oil hydrogenation unit resolves the issue of insufficient heavy oil processing capacity at the refinery, enabling the entire plant to cease production of heavy oil products such as asphalt and marine fuel oil.At the same time, a new diesel hydrocracking unit was built to treat the diesel of the whole plant, which reduced the diesel product and increased the materials of catalytic reforming, increased the output of p-xylene by 0.1 Mt/a, and increased the output of chemical light oil by more than 0.6 Mt/a, which is in line with the trend of "oil to chemicals" in the petrochemical industry.

Key words: delayed coking, vacuum residue, slurry-bed residue hydrogenation, p-xylene, asphalt, catalytic reforming, diesel hydrocracking, benefit calculation